Ok thanks for the help guys. I bought the charger from minnichopper and he rebuilt the whole thing and ported it for me. I still have the old charger just incase if I would need to put it back on. I did cover the needle bearings when I cleaned the case. There was nothing in the case or on the rotors when I put it back together. I am a clean freak and cleaned it good. There doesnt seem to be any play from the coupler. I mean when I move the pulley it moves the rotors. So no play there. There is grease on the needle bearings I made sure of that and even checked that they turn ok. we cleaned the top of the manifold as good as we could.
I just dont know what it could be...Its confusing to me cuz no play or anything. Unless like it was said a bad set of rotors???