Thread: Redneck rusty rear strut tower fix

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  1. #1 Redneck rusty rear strut tower fix 
    GTX Level Member hensleya1's Avatar
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    All right, most of us with older GP's, especially the further north you go, have had plenty of salt on our cars. That shows in rust - rusty rocker panels, rusty lower doors, rusty pinch welds, etc... but especially rusty strut towers. The last one of those is a true death sentence for our cars unless you want to weld in a new strut tower (I have yet to see anyone who has done it).

    Me, I live in Ohio and my car's previous owner lived in Grand Rapids... with predictable results.

    Sometimes they can get pretty grody in there. Here's a perfect example:


    (Image courtesy of RegalGS.com)

    Sometimes they punch all the way through, and then your car's pretty well done for. Well, I've got that problem, and set out to find a cheap solution, and would like to share it with everyone.


    Materials Needed:
    - 2x2 pressure treated plywood
    - 2x1 pressure treated plywood
    - Gorilla Tape
    - Hammer

    Total cost less than $10.

    1) Cut the pressure treated wood into six inch strips. Home Depot did this for me for free.
    2) Wrap the wood strips in gorilla tape. Especially the 2x2's. This is so the wood is less likely to split under pressure.
    3) Wedge as many as you can in near and around the strut tower.
    4) Use the 2x1's to fill any gaps remaining. Hammer them in.

    Enjoy putting off a busted strut tower for months, hopefully years. Eventually as the strut tower rusts away the pressure will be put on the wood instead.

    You won't be replacing that strut ever again, though.


    The wood as bought.



    Wedging them in. A 2x2 works best, it's just about the right height.



    Hammered a 2x1 in there as an afterthought.



    Happy Motoring.
    2003 GT Limited Edition 199k - The $600 winter beater.
    2004 Buick LeSabre 172k - Top Swapped, 3.5 pulley, 1.9 rockers, SLP headers... still slow...
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  2. #2 Re: Redneck rusty rear strut tower fix 
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    Dont know if troll or real.. 😂😭
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  3. #3 Re: Redneck rusty rear strut tower fix 
    GTX Level Member Mariah11's Avatar
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    Its real hahahah
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  4. #4 Re: Redneck rusty rear strut tower fix 
    GrandPrix Junkie idrivejunk's Avatar
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    Consider where the vehicle's weight rests now. If the wheel alignment has been affected by rust, the car is a danger to others on public roads. I do understand that necessity is the mother of invention and am not picking on you. If I didn't give a crap I would not have posted. ANY welded metal repair is better, this is a compact spare tire type temporary emergency fix in my opinion.
    All Grand Prix, all the time. 69 Model J, 99 GT & GTP coupes. All junk, haha.
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  5. #5 Re: Redneck rusty rear strut tower fix 
    GTP Level Member WhiteLightningGTP's Avatar
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    Wat.

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    thiiiisssssssss.

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  6. #6 Re: Redneck rusty rear strut tower fix 
    Moderator Russosaur's Avatar
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    Captslow turning into captbreakalot by the looks of it

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  7. #7 Re: Redneck rusty rear strut tower fix 
    Donating Users GMR Badass's Avatar
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    Brought to you by "Hensleya1".......Attorney at law....wow
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  8. #8 Re: Redneck rusty rear strut tower fix 
    Turbo is the way to go. Fivefingerdeathpunch's Avatar
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    Pretty legit.

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  9. #9 Re: Redneck rusty rear strut tower fix 
    Moderator dsmuts's Avatar
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    I'm doing this on all my grand prixs from now on.
    98 GTP modded 1.9's, sd headers, 3.4", zzp 1.0 230K miles scrapped.
    04 Comp G zzp stb's, UMI ta's, Speedbuilt sways, bully flo heads, XP, zzp headers, fsic, thrasher shift kit, 60#, 2.6" corsa 2.5", Inferno hood
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  10. #10 Re: Redneck rusty rear strut tower fix 
    GrandPrix Junkie spazzz's Avatar
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    Quote Originally Posted by idrivejunk View Post
    Consider where the vehicle's weight rests now. If the wheel alignment has been affected by rust, the car is a danger to others on public roads. I do understand that necessity is the mother of invention and am not picking on you. If I didn't give a crap I would not have posted. ANY welded metal repair is better, this is a compact spare tire type temporary emergency fix in my opinion.
    Roughly, what would it cost to do up proper?
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  11. #11 Re: Redneck rusty rear strut tower fix 
    GTX Level Member hensleya1's Avatar
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    Quote Originally Posted by dsmuts View Post
    I'm doing this on all my grand prixs from now on.


    Quote Originally Posted by spazzz View Post
    Roughly, what would it cost to do up proper?
    I would actually like to hear this too - since you're factoring in wheel alignment as well it sounds like it would be a precision weld - something that would probably exceed the value of the car several times over. If you didn't mess up the frame somehow in the process.
    2003 GT Limited Edition 199k - The $600 winter beater.
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  12. #12 Re: Redneck rusty rear strut tower fix 
    GrandPrix Junkie ItHurtz's Avatar
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    This should not be allowed in this section, this is unsafe and should not be suggested to be done to ANY car. F'in ridiculous.
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  13. #13 Re: Redneck rusty rear strut tower fix 
    GrandPrix Junkie idrivejunk's Avatar
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    Quote Originally Posted by hensleya1 View Post




    I would actually like to hear this too - since you're factoring in wheel alignment as well it sounds like it would be a precision weld - something that would probably exceed the value of the car several times over. If you didn't mess up the frame somehow in the process.

    Rear wheel alignment is normally off on most un-rusted cars, thats fair to say. The fact is it's not super-critical. BUT if it can shift under load, that can wreck you before you know what happened. If you were to top a hill and those boards fell out then when the weight comes back down, the strut's angle could change and alter handling suddenly. Plus with boards in there, the C-pillar is now bearing some weight (hard bump=break window?).

    If somebody had a nice ride with both rear towers beginning to rust through I would want 800-1000 to do a lifetime guaranteed against corrosion type job. If you need to fix a nearly used up workhorse type car with a sturdy but no frills fix, I still can't see doing it for less than $400 at any shop. Alignment could be expected to be off before and after, its just a matter of how much. Normally adjustment is created at the knuckle to strut joint to correct camber. The tower repair task itself is comparatively unpleasant, welding and grinding under the car is dangerous, and so it will be on the expensive side. Worth it if the car is good enough otherwise to keep in service for several more years.
    All Grand Prix, all the time. 69 Model J, 99 GT & GTP coupes. All junk, haha.
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  14. #14 Re: Redneck rusty rear strut tower fix 
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    I have this same problem right now just made a thread up about it in the noob section Im also a somewhat of a redneck but I bought a welder and am gonna have a go at it any tips would be awsome
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  15. #15 Re: Redneck rusty rear strut tower fix 
    GT Level Member K Slice's Avatar
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    I did the same thing but with metal welded around up there. I also stopped the rust though, and got a free alignment check
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  16. #16 Re: Redneck rusty rear strut tower fix 
    GXP Level Member Turbocharged400sbc's Avatar
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    ~James~ Psychotic Gearhead
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  17. #17 Re: Redneck rusty rear strut tower fix 
    Turbo is the way to go. REDCRAPGP's Avatar
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    Speechless
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  18. #18 Re: Redneck rusty rear strut tower fix 
    GXP Level Member Turbocharged400sbc's Avatar
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    if you get it before it pops you can get a 1x4 and a 2x4 in there.

    the inner is still attached, the outter half of the weight the strut mount see's is now directed up into the rear deck/C pillar/rear shearplate/inner/outer wheelhouse

    plenty strong, thats the rear seatbelt bolt above it
    ~James~ Psychotic Gearhead
    projects: 84 Cressida waGN~ 90 LN3 3800, equal length headers, T70, 89 700r4, misc parts,
    1994 Oldsmobile 442 (462ci-4wd-2 engines) L67/4t80e^2,
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  19. #19 Re: Redneck rusty rear strut tower fix 
    GrandPrix Junkie idrivejunk's Avatar
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    Quote Originally Posted by REDCOMPG View Post
    Speechless
    You can lead a horse to water but you can't make them drink.
    All Grand Prix, all the time. 69 Model J, 99 GT & GTP coupes. All junk, haha.
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  20. #20 Re: Redneck rusty rear strut tower fix 
    GXP Level Member Turbocharged400sbc's Avatar
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    bartered a turbo kit install on a 97 bonnie for a free 97 5TP, fixed up with used parts/motor laying around, beater car, drive to truckyard, sits for 3 weeks, drives home.

    i made a 25$ dodge intrepid last 7 years after driving it home 127 mile just downshifting and using the parking brake with the lock disabled since the 4 brake lines had rotted away as it sat under a big tree for two years. sold it a month ago for 650$ after i got an 04 gtp clone for 2500$

    heaps are perfectly safe, not like im taking em up to 80mph
    ~James~ Psychotic Gearhead
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    1994 Oldsmobile 442 (462ci-4wd-2 engines) L67/4t80e^2,
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