Thread: Phenolic Intercooler for your Gen3/Gen5 M90, L67/L32 3800's - LOOK INSIDE

Gen 3 intercooler w/ bolts $549
Gen 5 intercooler w/ bolts $554
Gen 3 phenolic 3/4" spacer $150 (sold)
Pulley Pulley $79 (rental $40 back) fits in flat rate envelope for $6 return shipping.
L67 throttle body to N* with working PCV $90 w/bolts, gasket fitting.

All prices include shipping to USA PayPal as friend or add 3%

I have 2 gen 5 supercharger adapters to North Star throttle bodies. $70 each PayPal no fees SHIPPING INCLUDED USA.

1 zzp aluminum with screws and shipping.

1 phenolic PROTOTYPE tapered adapter. Drops end of N* 3/4 of an inch so you don't need inlet turn down. This is not perfect but is functional!!!!

Ill take one of the gen 5 to northstar adapters please

You got a Gen5 3/4 Spacer? Or will the gen3 work fine?

Gen 3 3/4" supercharger spacer is sold.

Originally Posted by oldsman105

Ill take one of the gen 5 to northstar adapters please

Aluminum gen 5 northstar sold.

Originally Posted by sseilmnop

Gen 3 intercooler w/ bolts $549
Gen 5 intercooler w/ bolts $554
Gen 3 phenolic 3/4" spacer $150 (sold)
Pulley Pulley $79 (rental $40 back) fits in flat rate envelope for $6 return shipping.
L67 throttle body to N* with working PCV $90 w/bolts, gasket fitting.

All prices include shipping to USA PayPal as friend or add 3%

Still have gen 5 to northstar tapered adapter $70 including shipping. (Prototype guaranteed to work.). Had on car for 2 weeks and made another prototype.

Hey do you know if a 2.25 inch I/c would clear an inferno hood without a turn down adapter, perhaps some hood modification instead if necessary?


Got methanol?

Originally Posted by Ifryrice

Hey do you know if a 2.25 inch I/c would clear an inferno hood without a turn down adapter, perhaps some hood modification instead if necessary?


Got methanol?

Sorry I do not no.

Sorry, I have not typed up specific instructions, so here is first pass.
You want to outline with RTV the following

(2) PCV ports
(1) EGR port
(2) O-ring ports
The inlet and outlet of intercooler is bigger than the opening in LIM and supercharger.
It is possible to machine LIM bigger and remove H-bar on supercharger for bigger openings but is not required!
Put RTV on the intercooler inlet and outlet to seal to the supercharger and LIM opening.
I use the RTV in the aerosol can, very easy to control just rip off the black plastic trigger and nozzle (they don't help) and use it like a can of cheese wiz.
Don't bother to clean nozzle when done the extra acts like a cork.

Look at picture attached.





I use froozen boost for FMHE, pump and hoses. You can also use the WBS intercooler install kit.

http://www.wbodystore.com/intercooli...nstall-kit.htm

I'm camping with the boy scouts in Alaska. I will be back in 2 weeks!

Thanks for sharing the great scenery.

Scenes like that, and missing the great summers there really make me miss Alaska sometime.
Lived there for 11 years, and have been gone for almost four.

Where in Alaska are you guys?

We flew into Anchorage and went to the boyscout Denali base camp. Rafted for 3 days near Talkeetna and did the Kesugi Ridge Trail (28 miles) in four days. We saw the mountain!

We get home Wednesday this week.

I won't have any intercoolers ready till Thursday or Friday. I have a ton of material waiting for me ready to go!