Thread: How to transmission 4th gear side cover access

Results 61 to 77 of 77

Threaded View

Previous Post Previous Post   Next Post Next Post
  1. #1 How to transmission 4th gear side cover access 
    Turbo is the way to go. BillBoost37's Avatar
    Join Date
    Jul 2009
    Location
    W Spfld
    Posts
    26,815
    Thanks (Received)
    53
    Likes (Received)
    90
    Dislikes (Received)
    1
    To pull the trans apart to do this.. I like to do this.
    Drain trans fluid
    Support motor from above.


    Unhook endlinks
    Pop both balljoints
    Remove 2 18mm bolts holding ps rack to subframe
    Unclip ps cooler line from subframe
    Remove any plastic clips holding wiring to subframe
    Undo two 15mm nuts on engine mount to subframe and 2 15mm nuts holding trans mount to subframe
    Lower subframe (4 x 18mm bolts)
    Pull driverside axle
    Remove as many trans side cover bolts as possible
    Now lower the motor/trans (tilting a little to the driverside if possible)
    Remove any remaining side cover bolts and lower assembly until you can wiggle the cover out.

    Gently unhook the wiring harness for the trans


    Unhook the valve slide that is connected to the shift cable (in this pic on the lower right, see the metal rod? That's what you need to unhook at the end we can't see that is under a soleniod.)


    Remove the pump from ontop of the VB (black screws only, leave that silver one in to hold the pump together)

    Pump off


    Remove bolts 230, 231, 377, 805, 433, 434, 435, 436, 374, 379, 380, 384



    This will get the VB/channel plate as one unit.
    Replace hub shaft, clutches (if applicable) and channel plate gaskets.



    When doing the gaskets. You'll notice there's one pin at the end of a long gasket. This is where the spare M6 bolts come in. Looking at the vb/channel plate combo, determine where you can put a bolt and still take it out once the assmebly is back in palce.

    Here's the 4th clutches, the part they engage in the middle is the hub shaft


    Removing the clutch plates, pull the shaft and note a plastic shim/bearing on the shaft. The nubs of that sit in the drive gear where this came out of.


    You will likely need to vigorously wiggle and turn the new shaft to engage it in place. Then put the clutches back in place (note orientation of the notches etc as the channel plate has to clear them) and it'll all go well.

    One thing you can check while you are there is the drive chains. You pull them with a finger toward the bottom of the case and the measurement to resuse changes IIRC needs to be 1/8" or more.



    More pics here Login to a private Photobucket.com album
    Password if needed is "Boosted"

    Easy
    Last edited by BillBoost37; 08-22-2012 at 11:30 AM.
    I drink..so consider that when reading my posts.

    2010 Audi A6 Dual IC's
    Reply With Quote  
     

Similar Threads

  1. Transmission side cover help!
    By wrpfctr7 in forum 1997-2007 4 speed Automatic (4T65E) (4T65E-HD)
    Replies: 8
    Last Post: 08-23-2011, 07:09 AM
  2. Popping noise from passenger side when in gear.
    By aeidian in forum 1997-2007 4 speed Automatic (4T65E) (4T65E-HD)
    Replies: 6
    Last Post: 09-01-2010, 10:46 PM
  3. Transmission shifting from 3rd to 4th gear
    By tbrereto in forum 1997-2007 4 speed Automatic (4T65E) (4T65E-HD)
    Replies: 0
    Last Post: 05-22-2010, 01:02 PM
  4. What is the Part# for MAP sensor access cover?
    By nault31 in forum 3.8L V6 Naturally Aspirated (L36)(L26)
    Replies: 1
    Last Post: 01-16-2010, 09:20 PM
  5. Transmission Code and no 4th gear HELP
    By JunkboxGTP in forum 1997-2007 4 speed Automatic (4T65E) (4T65E-HD)
    Replies: 5
    Last Post: 09-23-2009, 02:03 AM
Tags for this Thread

View Tag Cloud

Bookmarks
Bookmarks
Posting Permissions
  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •