Thread: Help!!! injector leaking from top near fuel rail...how do you fix it?

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  1. #1 Help!!! injector leaking from top near fuel rail...how do you fix it? 
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    how does one fix a leaking fuel injector/ It is leaking from the top where the wires kinda go in. Is there an O ring there too? or is it cracked? and how does one get the fuel rail off, do you have to take it all the way off
    ?
    thanks
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  2. #2 Re: Help!!! injector leaking from top near fuel rail...how do you fix it? 
    GXP Level Member JoRoW99's Avatar
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    There is an o-ring on the top of the injector (where it goes into the fuel rail) and one on the bottom(where it goes into the intake manifold/heads). There are only 4 little nuts on the 4 corners holding the fuel rail down, its pretty easy to take off. Then the injectors will just unplug from the wiring harness and pull out of the fuel rail.
    '01 GT - Top swapped. ported SC/Heads/TB, SD headers, open cone, HPTuners, 3.4 MPS, 60#'s, E85.______________________SMGPFC #99_______________________
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  3. #3 Re: Help!!! injector leaking from top near fuel rail...how do you fix it? 
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    four nuts hold it on.

    remove fuel pump relay, start car and wait until it dies (should be under 10 seconds).

    Then try to start again for 2 seconds.

    Then remove four nuts holding rail down.

    then pull the injector out.

    remove o rings, install new ones and insert the injector back in the rail, then bolt the rail down, reinstall the fuel pump relay, insert key then turn to "on" and inspect for leaks.

    If it doesnt leak, start it and watch for leaks.

    If it doesnt leak you're good.
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  4. #4 Re: Help!!! injector leaking from top near fuel rail...how do you fix it? 
    I live here. TLSheff's Avatar
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    Most Auto Parts Stores should have a complete "Injector O-Ring Kit" Should have 12 o-rings 6 top, 6 bottoms. Buy it, unbolt the fuel rail, pull the injectors and replace all the O-rings. Better safe than sorry and if 1 is leaking now, the others are soon to follow and if fuel starts leaking, fires a prone to happen.

    Unless you like this look...

    In which case, don't worry, everything will be ok.


    BTW when replacing them, you may have the plastic retainer break off.... this is fine, just put the O-ring on and be careful putting the injectors back in, a little lube helps slide them down into place, but the tabs get brittle with age, don't worry if you break a couple. See picture above^^^

    Quote Originally Posted by AmericanSoldier View Post
    ...not scanning/monitoring your motor is like bangin a hooker and you just HOPE your not infected.
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  5. #5 Re: Help!!! injector leaking from top near fuel rail...how do you fix it? 
    GTP Level Member Rico's Avatar
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    What should also be mentioned is that when the top o-rings are old they dry rot and get hard. This is probably why they are leaking. The rail cup is conical shaped and removing the injector can be difficult. I turn the rail upside down and spray the cup opening with PB blaster and it makes a world of difference when pulling the injector out.
    It's a CUMMINS Dodge not a Dodge Cummins
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  6. #6 Re: Help!!! injector leaking from top near fuel rail...how do you fix it? 
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    Thanks to all who replied, I repaired them and back on the road, no leaks so far, I will be watching this troublesome area. Thanks GM for yet fun filled afternoon , the O ring in question was rolled upon install and pinched. On a lighter note I did clean all the injectors and I can tell an increase in performance.
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  7. #7 Re: Help!!! injector leaking from top near fuel rail...how do you fix it? 
    GTP Level Member Rico's Avatar
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    Another satisfied customer
    It's a CUMMINS Dodge not a Dodge Cummins
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  8. #8 Re: Help!!! injector leaking from top near fuel rail...how do you fix it? 
    GTX Level Member bps02gtp's Avatar
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    yo tlsheff was that picture from the recall?

    remove fuel pump relay, start car and wait until it dies (should be under 10 seconds).
    y not just relieve the pressure from the shrader (or however you spell it) valve instead?
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  9. #9 Re: Help!!! injector leaking from top near fuel rail...how do you fix it? 
    GTP Level Member Rico's Avatar
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    Quote Originally Posted by bps02gtp View Post
    y not just relieve the pressure from the shrader (or however you spell it) valve instead?
    Environmentally friendly way of doing it.
    It's a CUMMINS Dodge not a Dodge Cummins
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  10. #10 Re: Help!!! injector leaking from top near fuel rail...how do you fix it? 
    Turbo is the way to go. BillBoost37's Avatar
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    Funny thing is..you had one that was incorrectly installed and you thank GM for it? These rings hardly ever leak or cause problems.
    I drink..so consider that when reading my posts.

    2010 Audi A6 Dual IC's
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  11. #11 Re: Help!!! injector leaking from top near fuel rail...how do you fix it? 
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    Quote Originally Posted by BillBoost37 View Post
    Funny thing is..you had one that was incorrectly installed and you thank GM for it? These rings hardly ever leak or cause problems.
    I was being sarcastic, I even missed a word in there that would have helped with that. Musta been impaired from the gas fumes.
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  12. #12 Re: Help!!! injector leaking from top near fuel rail...how do you fix it? 
    GTP Level Member Rico's Avatar
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    Quote Originally Posted by gmlover13 View Post
    Thanks to the last person that worked on my car for the fun filled afternoon ,
    This sounds more like it. Right Bill? LOL
    It's a CUMMINS Dodge not a Dodge Cummins
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  13. #13 Re: Help!!! injector leaking from top near fuel rail...how do you fix it? 
    Turbo is the way to go. BillBoost37's Avatar
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    Sorry guys..I'm a little sleepy. Missed the humor the first time around.
    I drink..so consider that when reading my posts.

    2010 Audi A6 Dual IC's
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  14. #14 Re: Help!!! injector leaking from top near fuel rail...how do you fix it? 
    GTX Level Member bps02gtp's Avatar
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    Yeah I guess. Not like it shoots that much gas out tho. Oh well whatever works
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