Thread: New Intercooler Design Phenolic Core

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  1. #41 Re: New Intercooler Design Phenolic Core 
    DUI BABY Bio248's Avatar
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    id rather have a set of rails like wbody store used to make than a set of logs. too bad i dont want to go intercooled or id be extremely interested in all of this.

    good job, fellas.
     

  2. #42 Re: New Intercooler Design Phenolic Core 
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    rails like wbody store? what were they like?
     

  3. #43 Re: New Intercooler Design Phenolic Core 
    DUI BABY Bio248's Avatar
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    let me find a picture of when i sold mine...





    the line goes under the throttle body. i liked them a lot and would have definately used them if i had not sold my SSIC setup..
     

  4. #44 Re: New Intercooler Design Phenolic Core 
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    is that basically a modded stock one then?
     

  5. #45 Re: New Intercooler Design Phenolic Core 
    GrandPrix Junkie Sabrewings's Avatar
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    Quote Originally Posted by TDCRacing View Post
    We'll be looking foward to your purchase..... Of a compleate bolt on kit.



    We hope that you will be looking foward to saving a cupple hunderd on making that impalla a lot quicker.
    You have my attention. I look forward to updates.

    The only thing about possible fuel logs or rails is all the ones I see won't work with my L36 fuel lines. It's enough to make them bend over onto the stock L67 rails. All the ones I've seen would be too much bending. Oh well, just an excuse to go AN lines.
    2004 Impala LS - got some mods sold!!!
    2009 Subaru Impreza WRX STI

    NAIOA moderator Still Imp'n, just in a different Imp.
     

  6. #46 Re: New Intercooler Design Phenolic Core 
    DUI BABY Bio248's Avatar
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    Quote Originally Posted by minichopper6hp View Post
    is that basically a modded stock one then?
    yes. i dont really enjoy the fuel logs out there. id rather have a nice set of solid ones.
     

  7. #47 Re: New Intercooler Design Phenolic Core 
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    what dont you like about them... trying to get some ideas that people would like as far as that goes.


    Logan
     

  8. #48 Re: New Intercooler Design Phenolic Core 
    DUI BABY Bio248's Avatar
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    dunno..just dont like how they are two pieces. i like one big fuel rail.

    im probably one of the only people that will ever say that though.
     

  9. #49 Re: New Intercooler Design Phenolic Core 
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    well, i really cant help you there lol i personally like 2 piece, you dont have to take all the injectors out if you just want to do the front/back.

    Logan
     

  10. #50 Re: New Intercooler Design Phenolic Core 
    SE Level Member NickT'sGTP's Avatar
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    Can you paint phenolic? Like the outside edges?
    1998 Grand Prix GTP - 12.699 @ 108.84 - 1.931 60 ft - Gone.... but not forgotten....
    2005 Impala SS - 14.790 @ 94.35 - 2.262 60 ft - 100% Stock
     

  11. #51 Re: New Intercooler Design Phenolic Core 
    TDCRacing
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    Quote Originally Posted by NickT'sGTP View Post
    Can you paint phenolic? Like the outside edges?
    Yes.


    There are actually a lot of paints and coatings (deck coatings for example) that contain Phenolic. With the proper prep work (wich is required on any surface that you are painting whether it is phenolic or not) just about anything can be painted.


    There is nothing special that you need to do when painting this. Remember. Prep work is 90% of a paint job in it's self.



    Any more questions be sure to let us know.
     

  12. #52 Re: New Intercooler Design Phenolic Core 
    Bastard Reptile's Avatar
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    Keep up the good work man. If I had a buck for every time I got ridiculed on the web for my stuff, I'd be as rich as........well.......you get the picture.

    If it works as well as the big dogs, then who cares? We're all going for the same end result.
     

  13. #53 Re: New Intercooler Design Phenolic Core 
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    Quote Originally Posted by NickT'sGTP View Post
    Can you paint phenolic? Like the outside edges?
    I just used a rattle can of Rustoleum BBQ black on the phenolic SSIC core minichopper6hp made for me:


    Also made myself some gaskets from 1/16" silicone sheet.
    (I'm trying to invent the first hassle-free, truly reuseable supercharger/intercooler gaskets )






    Logan,

    What are you planning with homemade fuel logs?
    After I tried and failed a few tries at modding stock rails, I drew up some plans for a machinist buddy of mine:




    Steel 3/8" NPT by AN-6 elbows at each Belt End, connected under the snout with a 12" stainless braid PTFE AN-6 hose.
    Steel 3/8" NPT pipe plugs at each TB end.
    Then I'm going to tap 1/4" NPT on top at each TB end (between the end plug and the injector), and use steel
    1/4" NPT by 3/8" Yor-Lok (McMaster's Swagelok knockoff) elbows. One will go directly to 3/8" Dorman bead line
    (feed), the other to an L67 regulator assembly cut from a stock rail, then a 5/16" Yor-Lok coupler, then 5/16"
    Dorman bead line (return).

    Somewhere along one log I'm going to tap the top 1/8" NPT for my fuel pressure sensor.

    I'm kicking around 2 or 3 ideas for how to mount these suckers, but I'm going to decide that after the pieces
    show up and I can check fitment on my mockup bench.

    Including a stock rail to hack a regulator from, somewhere around $150 in materials. I just hope they work!
    Last edited by agrazela; 04-26-2009 at 11:30 PM.
     

  14. #54 Re: New Intercooler Design Phenolic Core 
    SE Level Member NickT'sGTP's Avatar
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    Any idea on when the kits will be ready? Also if someone could shoot me a PM on how much these would cost that'd be great! I'm very interested in an Intercooler setup for a Gen V.
    1998 Grand Prix GTP - 12.699 @ 108.84 - 1.931 60 ft - Gone.... but not forgotten....
    2005 Impala SS - 14.790 @ 94.35 - 2.262 60 ft - 100% Stock
     

  15. #55 Re: New Intercooler Design Phenolic Core 
    TDCRacing
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    PM sent.
     

  16. #56 Re: New Intercooler Design Phenolic Core 
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    I just skimmed through this and it looks good
    FOR SALE
    2003 GTP, L36 swap, TOGs extremes, ZZP stage 3 heads, SSIC, ZZP Ported Blower, 3.0/3.2 pulley, XP hot cam w/ 105#, 42.5# injectors, N* w/ 85mm MAF, Meziere Water Pump.
     

  17. #57 Re: New Intercooler Design Phenolic Core 
    TDCRacing
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    Quote Originally Posted by Damojo2003 View Post
    I just skimmed through this and it looks good
    Thanks for the support.
     

  18. #58 Re: New Intercooler Design Phenolic Core 
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    agrazela, im gonna use fuel rail stock, drilled, tapped, mounting tabs welded on just like zzps, tapped for regulator also. The will be powdercoated too. Keep an eye out as im going to start on these soon.

    Logan
     

  19. #59 Re: New Intercooler Design Phenolic Core 
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    im lookin for a intercooler for a gen III so hitme up with a price lookin forward to ur design
     

  20. #60 Re: New Intercooler Design Phenolic Core 
    GT Level Member duane9586's Avatar
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    You can test one on my car. Looks great keep it up. How much are you going to sell for. Gen5 Thanks

    180*, Overkill, K&N, MSD, GEN V, AL 104's,ZZP Shift kit,SD Headers,1.9rr's, 90#,3.2zzp,0KR, 8K HID,Was a Base Model
     

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