Ended up adding to the door not quarter, to close up that gap by the handle. The quarter did need a little welding nearby also.
This was also nearby so I took care of it between door welds, while cooling. I have yet to make the inner panel that attaches where the empty holes are. Any plug welds I don't like get ground flat and drilled with a flat-nose spotweld bit then re-welded.
These two pics illustrate why I can make a living doing this. Why is there so much crap out there? I only know one way to do metal and taught myself. "What were these people thinking?", I sometimes wonder. There is absolutely nothing special about how I do it, and at any given time I bet theres ten guys within ten miles that could do better than me. Its just plain common sense and execution, but this could just be an example of not knowing what proper work looks like. Thats what you can learn here if nowhere else.
After I had the rod edge all welded and trimmed, I pulled the door off and welded the split where I clearanced it for rocker interference. This is done and rattle canned with OER brand etch primer to keep it clean.
Also had plastic dead-blow hammered and trimmed this spot a little, and welded the corner where it was thin.
Pulling off this job Monday to go build the Mustang back up. I heard something about other jobs on the way too. Couple wrecked pickups and a couple hot rods. A 34 Ford floor and other rust job was the interesting one mentioned.
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