Thread: Maintenance gone wrong - wires/plugs - NOT RUNNING

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  1. #1 Maintenance gone wrong - wires/plugs - NOT RUNNING 
    SE Level Member HEVEYMETIL's Avatar
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    I know this is a boring topic but I'm in need of help, desperately.

    2007 GT - 89000 miles. Wires came out - with a huge effort and cut hands - plugs came out quite easy and did not break while being removed.

    New wires - Autolite, stock. New plugs - Autolite 606 gapped at .060. Small amount of anti-seeze on the plug threads. Plugs went in fairly easy, except for the one I snapped, removed and replaced with another one (obviously). Did not torque to death by any means. New wires went on, with spark plug grease. I have checked the firing order over and over. All connections secure.

    When it starts, it start strong and about a second after, sounds like death. Roughest idle - surging - running rich - gets close to dying then sputters back to life...checked firing order again - everything fine - etc etc. Each cylinder is hot after running - but it's running rich.

    What am I missing - could I have cracked a plug putting them in? Bad wires??

    I have the old plugs - and am thinking about putting them back in and seeing if this fixes it. Is copper a problem? Everyone here says they're the best to run.

    Thank you for anything and everything.

    Warren
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  2. #2 Re: Maintenance gone wrong - wires/plugs - NOT RUNNING 
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    Try removing that grease.
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  3. #3 Re: Maintenance gone wrong - wires/plugs - NOT RUNNING 
    SE Level Member HEVEYMETIL's Avatar
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    You taking about the di-electric stuff I put on the plugs/into the wires?
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  4. #4 Re: Maintenance gone wrong - wires/plugs - NOT RUNNING 
    Perma-Banned! JK LOL Explicit_Spade's Avatar
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    .60 gap? Seems pretty big to me...

    Edit: I can't read.
    Last edited by Explicit_Spade; 04-08-2013 at 09:21 PM.
    Quote Originally Posted by W-Body Store
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  5. #5 Re: Maintenance gone wrong - wires/plugs - NOT RUNNING 
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    Quote Originally Posted by HEVEYMETIL View Post
    You taking about the di-electric stuff I put on the plugs/into the wires?
    Yes, too much can cause issues.

    Were the posts on the coils corroded at all?

    Quote Originally Posted by Explicit_Spade View Post
    .60 gap? Seems pretty big to me...
    Quote Originally Posted by HEVEYMETIL View Post
    Autolite 606 gapped at .060.
    That's the factory spec. Reread it Brian.
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  6. #6 Re: Maintenance gone wrong - wires/plugs - NOT RUNNING 
    SE Level Member HEVEYMETIL's Avatar
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    Interesting. I noticed the boots were already greased, but I didn't think twice about adding more.

    And am I right in assuming that switching from Iridium (stockers) to copper should NOT cause these problems?
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  7. #7 Re: Maintenance gone wrong - wires/plugs - NOT RUNNING 
    GXP Level Member Timing's Avatar
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    Quote Originally Posted by HEVEYMETIL View Post
    Interesting. I noticed the boots were already greased, but I didn't think twice about adding more.

    And am I right in assuming that switching from Iridium (stockers) to copper should NOT cause these problems?
    you shouldnt of added grease and yes you could of cracked a plug and i gap at .055 for al 606s and yes copper is better because it exchanges heat better for supercharged cars to help fight detonation

    it helps to have a scanner to see whats misfiring also..
    08 MazdaSpeed 3- Treadstone tr8l, Ebay Piping, Ported intake,Thermal gasket, Cs Injector Seals,Cobb intake/inlet, Autotech Internals, Poly mounts, Speed Daddy DP, Magnaflow CB,
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  8. #8 Re: Maintenance gone wrong - wires/plugs - NOT RUNNING 
    SE Level Member HEVEYMETIL's Avatar
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    Quote Originally Posted by Ginseng View Post
    you shouldnt of added grease and yes you could of cracked a plug and i gap at .055 for al 606s and yes copper is better because it exchanges heat better for supercharged cars to help fight detonation

    it helps to have a scanner to see whats misfiring also..
    Perhaps I will drop the gap a bit to see if that works, AND use a qtip or toothpick to remove the excess goopy grease. I wonder if AdvanceA will let me use their scanner ...
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  9. #9 Re: Maintenance gone wrong - wires/plugs - NOT RUNNING 
    GXP Level Member Timing's Avatar
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    Quote Originally Posted by HEVEYMETIL View Post
    Perhaps I will drop the gap a bit to see if that works, AND use a qtip or toothpick to remove the excess goopy grease. I wonder if AdvanceA will let me use their scanner ...
    i worked at advance, they wont let you use there scanner but you could limp the car there. I have changed plugs and wires 200 times and last time i did my lim gasket i checked my firing order like 5 times thinking it was right cus i was fatigued and ended up realising i had 2 crossed after sitting for a minute and taking a break
    08 MazdaSpeed 3- Treadstone tr8l, Ebay Piping, Ported intake,Thermal gasket, Cs Injector Seals,Cobb intake/inlet, Autotech Internals, Poly mounts, Speed Daddy DP, Magnaflow CB,
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  10. #10 Re: Maintenance gone wrong - wires/plugs - NOT RUNNING 
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    Quote Originally Posted by HEVEYMETIL View Post
    Perhaps I will drop the gap a bit to see if that works, AND use a qtip or toothpick to remove the excess goopy grease. I wonder if AdvanceA will let me use their scanner ...
    There is no way changing the gap 5 thou is going to make any change this significant.

    If this was happening at full throttle, then yes, tightening up the gap would help.

    But this is at idle. If the coils can't fire the plugs at this gap, either the coils, ICM, wires or plugs are bad.
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  11. #11 Re: Maintenance gone wrong - wires/plugs - NOT RUNNING 
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    No, not in the slightest.

    I would look over the vacuum lines and other sensor connections such as the MAP as well. It's possible something was damaged while working and is now causing this issue.
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  12. #12 Re: Maintenance gone wrong - wires/plugs - NOT RUNNING 
    SE Level Member HEVEYMETIL's Avatar
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    I didn't respond to your other question: the coil posts looked fine to me, clean and un-corroded.

    My buddy said the same thing about the connections. I did rock the engine forward to access the back plugs. Everything seemed in placed. Is there a connection I should check that I may have missed, that may have come undone?

    I've stopped for the night because fatigue is setting in and I feel like I'm missing something easy. I appreciate all the advice in the meantime.
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  13. #13 Re: Maintenance gone wrong - wires/plugs - NOT RUNNING 
    GXP Level Member Timing's Avatar
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    also jusdt to make sure your firing order is 1,4,5,2,3,6 bottom to top on coils and 1,3,5 on front and 2,4,6 on back

    Also note plug on cylinder 6 cracks often do to putting socket on crooked from front o2 sensor
    08 MazdaSpeed 3- Treadstone tr8l, Ebay Piping, Ported intake,Thermal gasket, Cs Injector Seals,Cobb intake/inlet, Autotech Internals, Poly mounts, Speed Daddy DP, Magnaflow CB,
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  14. #14 Re: Maintenance gone wrong - wires/plugs - NOT RUNNING 
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    Quote Originally Posted by Ginseng View Post
    also jusdt to make sure your firing order is 1,4,5,2,3,6 bottom to top on coils and 1,3,5 on front and 2,4,6 on back

    Also note plug on cylinder 6 cracks often do to putting socket on crooked from front o2 sensor
    I will never understand why they designed it that way..

    I bought a 1.5 3/8 extension tonight which worked way better for the fronts - what do you suggest for Plug 6??
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  15. #15 Re: Maintenance gone wrong - wires/plugs - NOT RUNNING 
    GXP Level Member Timing's Avatar
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    Quote Originally Posted by HEVEYMETIL View Post
    I will never understand why they designed it that way..

    I bought a 1.5 3/8 extension tonight which worked way better for the fronts - what do you suggest for Plug 6??
    be careful and use a spark plug socket
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  16. #16 Re: Maintenance gone wrong - wires/plugs - NOT RUNNING 
    GTX Level Member dbextreme's Avatar
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    Could the MAP sensor been jared?? With it above the #2 and arms down behind it pulling and jerking it could have gotten hit and the vacuum unplugged?? Just a thought..
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  17. #17 Re: Maintenance gone wrong - wires/plugs - NOT RUNNING 
    GXP Level Member Timing's Avatar
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    Quote Originally Posted by dbextreme View Post
    Could the MAP sensor been jared?? With it above the #2 and arms down behind it pulling and jerking it could have gotten hit and the vacuum unplugged?? Just a thought..
    what he said the vac lines are simple enough to trace
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  18. #18 Re: Maintenance gone wrong - wires/plugs - NOT RUNNING 
    SE Level Member HEVEYMETIL's Avatar
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    Quote Originally Posted by dbextreme View Post
    Could the MAP sensor been jared?? With it above the #2 and arms down behind it pulling and jerking it could have gotten hit and the vacuum unplugged?? Just a thought..
    Please tell me this is what we're referring to, and excuse my ignorance...

    <a href="http://s1354.photobucket.com/user/Warren_Teall/media/IMAG0802_zps0d7ae2b6.jpg.html" target="_blank"><img src="http://i1354.photobucket.com/albums/q692/Warren_Teall/IMAG0802_zps0d7ae2b6.jpg" border="0" alt=" photo IMAG0802_zps0d7ae2b6.jpg"/></a>
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  19. #19 Re: Maintenance gone wrong - wires/plugs - NOT RUNNING 
    I live here. SlowNA06's Avatar
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    Quote Originally Posted by HEVEYMETIL View Post
    I have checked the firing order over and over. All connections secure.
    I hate to say it, but check a couple more times.
    Quote Originally Posted by HEVEYMETIL View Post
    When it starts, it start strong and about a second after, sounds like death. Roughest idle - surging - running rich - gets close to dying then sputters back to life...
    this sounds like it could be a ripped injector wire or an unplugged/broken/dirty MAF sensor to me. A little vacuum leak shouldn't cause that bad of an idle.
    Quote Originally Posted by HEVEYMETIL View Post
    Is copper a problem? Everyone here says they're the best to run.
    Who's this "everyone" you talked to?
    Quote Originally Posted by matt5112 View Post
    Try removing that grease.
    good suggestion.
    Quote Originally Posted by HEVEYMETIL View Post
    Perhaps I will drop the gap a bit to see if that works
    Your gap is fine, don't worry about it.

    A good thing to do at this point is to pull every plug and see which one is wet with fuel. That will at least give you a good spot to start.
    Irridium spark plugs last 100k mi and work just as well as copper. Copper is a waste on N/A and only lasts 15k mi. Don't use Platinum.
    Use 195* tstat unless you can thoroughly explain why not; 99.9% don't need a lower temp.
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  20. #20 Re: Maintenance gone wrong - wires/plugs - NOT RUNNING 
    SE Level Member HEVEYMETIL's Avatar
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    Quote Originally Posted by dbextreme View Post
    Could the MAP sensor been jared?? With it above the #2 and arms down behind it pulling and jerking it could have gotten hit and the vacuum unplugged?? Just a thought..
    Thanks to all of you, especially dbextreme for narrowing down the problem exactly.

    Got the new MAP installed and after figuring out that the other MAP is used for a baro-sensor, the car started, choked for a second, then fired right up into an excellent idle. Everything seems back to normal, but I'm of course worried that I damaged something in the process. Idle seems great, car heats up, no funny smells - I think we're good to go.

    Thanks again, guys.
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