Thread: EGR fix on SD headers

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  1. #1 EGR fix on SD headers 
    The Boss Iceman6669's Avatar
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    So when I install my SD headers I am going to delete the EGR the proper way. Now I am thinking one of two ways. Way #1 is to weld the EGR port on the headers closed. The other option is to tap it and put a stainless plug in it. I am also going to tap and plug the LIM also when I have it out to do the gaskets.
    97 GTP Sold-prolly rusted away by now
    2011 F-150 Yote powered
    Too Hot to Handle, Too Cold to Hold
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  2. #2 Re: EGR fix on SD headers 
    Moderator dsmuts's Avatar
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    I filled mine with about a 1/2 a tube of copper rtv and pushed a bolt in there
    98 GTP modded 1.9's, sd headers, 3.4", zzp 1.0 230K miles scrapped.
    04 Comp G zzp stb's, UMI ta's, Speedbuilt sways, bully flo heads, XP, zzp headers, fsic, thrasher shift kit, 60#, 2.6" corsa 2.5", Inferno hood
    01 gt z7 turbo tep trans zzp motor
    08 g8 gt cam exhaust 11.87@118
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  3. #3 Re: EGR fix on SD headers 
    The Boss Iceman6669's Avatar
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    Ok. I will prolly tap and plug with a bunch of copper RTV
    97 GTP Sold-prolly rusted away by now
    2011 F-150 Yote powered
    Too Hot to Handle, Too Cold to Hold
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  4. #4 Re: EGR fix on SD headers 
    GTX Level Member dbextreme's Avatar
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    I have to do this to. Was thinking of getting the blocks from ZZP or Intense (forgot which site had them) but ehh.... Would rather make it look better then that!!
    1999 GPGT - L26, Ported Top Swap, XP Cam, 3.2 MPS, 42.5#, N*, LQ4, SD Headers, Double Roller, TEP Race Trans w/Stand alone Cooler, Precision Industries 3000RPM Stall, 75 Shot Nitrous Express Proton Kit w/Purge, 3" Dual Borla Pro XS, Corsa Dual 3.5 Tips, 5% Tint
    1995 Firebird Formula - Under the Knife
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  5. #5 Re: EGR fix on SD headers 
    GXP Level Member coolone's Avatar
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    ZZP has them, Miltzy has really snazzy ones... You can make em too!
    Overkill BBC Cam, YT 1.8 RR's, Rhodes Lifters, STGII Heads, GenV, Pacesetters, 3" Exh to Tips, TEP Trans. N*, ID 75# injectors/E85 coming soon
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  6. #6 Re: EGR fix on SD headers 
    GTP Level Member wa04compg's Avatar
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    I found some scrap alum and made my own block off plates for LIM and rear header a little rtv and works like a charm! No more annoying tick!
    04 Comp G - XP Bolt ons....boring Slow...SOLD
    08 G8 GT - exhaust Tune
    99 Silverado - 5.3 Exhaust Tune
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  7. #7 Re: EGR fix on SD headers 
    GTX Level Member dbextreme's Avatar
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    Along with the EGR I'm going to delete my rear O2 on my 99 when I put my motor in, in a couple weeks. Does it make it more difficult or easier to tune around having these sensors deleted or is it a moot point?
    1999 GPGT - L26, Ported Top Swap, XP Cam, 3.2 MPS, 42.5#, N*, LQ4, SD Headers, Double Roller, TEP Race Trans w/Stand alone Cooler, Precision Industries 3000RPM Stall, 75 Shot Nitrous Express Proton Kit w/Purge, 3" Dual Borla Pro XS, Corsa Dual 3.5 Tips, 5% Tint
    1995 Firebird Formula - Under the Knife
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  8. #8 Re: EGR fix on SD headers 
    Turbo is the way to go. Fivefingerdeathpunch's Avatar
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    97-00 cars don't care about the rear o2, only 01+ cars use that rear o2 sensor for fueling.

    Having no EGR will throw 3-4 codes, so those need to be tuned out and some people will lose a mpg or 2, but if you had a tuner and knew where to add timing in the "cruise cells" you can re-gain them back.

    SMGPFC Member #1
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  9. #9 Re: EGR fix on SD headers 
    GTP Level Member rodguezsciii's Avatar
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    why not just keep it?
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  10. #10 Re: EGR fix on SD headers 
    Turbo is the way to go. BillBoost37's Avatar
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    You can also keep it..turn it off/on in the tune.
    I drink..so consider that when reading my posts.

    2010 Audi A6 Dual IC's
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  11. #11 Re: EGR fix on SD headers 
    The Blue One blueguy's Avatar
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    Why don't you just do the standard penny/RTV block off like you should have done in the first place?
    Sold WBody's: '03 Blue GTP/'98 Green GTP/'98 Silver GT/'05 GXP
    '99 Chevrolet Silverado Classic Z71 4x4 - K&N Intake/Gibson Exhaust #TRUCKTHINGS
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  12. #12 Re: EGR fix on SD headers 
    Turbo is the way to go. BillBoost37's Avatar
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    Nick..that doesn't cost enough! C'mon man. It's what you do, it's what I do, it's what we suggest to everyone.

    Cheap, easy, done......works for me.
    I drink..so consider that when reading my posts.

    2010 Audi A6 Dual IC's
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  13. #13 Re: EGR fix on SD headers 
    GTX Level Member dbextreme's Avatar
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    will work for me to!!! Done!!! LOL
    1999 GPGT - L26, Ported Top Swap, XP Cam, 3.2 MPS, 42.5#, N*, LQ4, SD Headers, Double Roller, TEP Race Trans w/Stand alone Cooler, Precision Industries 3000RPM Stall, 75 Shot Nitrous Express Proton Kit w/Purge, 3" Dual Borla Pro XS, Corsa Dual 3.5 Tips, 5% Tint
    1995 Firebird Formula - Under the Knife
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  14. #14 Re: EGR fix on SD headers 
    The Boss Iceman6669's Avatar
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    This way will cost me $0 also and give me a little more piece of mind.
    97 GTP Sold-prolly rusted away by now
    2011 F-150 Yote powered
    Too Hot to Handle, Too Cold to Hold
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  15. #15 Re: EGR fix on SD headers 
    Turbo is the way to go. BillBoost37's Avatar
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    You wanna piece of mind..go talk to your refugee redneck. Likely there's plenty of pieces ...hahaha
    I drink..so consider that when reading my posts.

    2010 Audi A6 Dual IC's
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  16. #16 Re: EGR fix on SD headers 
    The Boss Iceman6669's Avatar
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    Lol
    97 GTP Sold-prolly rusted away by now
    2011 F-150 Yote powered
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  17. #17 Re: EGR fix on SD headers 
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    97 GTP Sold-prolly rusted away by now
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