Thread: Making O2 sensor extension for headers - which wire goes where?

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  1. #1 Making O2 sensor extension for headers - which wire goes where? 
    GTX Level Member Elite6's Avatar
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    I must be in a fog right now, I cut a brand new O2 sensor to extend the wires & forgot the mark the wires vs the plug. Wouldn't be a problem but there r 2 white wires. Anyone got a picture wires from the sensor to the plug?
    2005 E55 - stock
    1999 GTP 2dr - 9" HAI | Headers | 1.84's | 3.4 | Ported SC|
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  2. #2 Re: Making O2 sensor extension for headers - which wire goes where? 
    GTX Level Member Elite6's Avatar
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    Just need to know where the white wires go. Anyone got a new/used one in front of them? This is the only thing holding me up from starting this pig finally.
    2005 E55 - stock
    1999 GTP 2dr - 9" HAI | Headers | 1.84's | 3.4 | Ported SC|
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  3. #3 Re: Making O2 sensor extension for headers - which wire goes where? 
    Moderator dsmuts's Avatar
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    Doesn't one of them have a black mark on it?
    98 GTP modded 1.9's, sd headers, 3.4", zzp 1.0 230K miles scrapped.
    04 Comp G zzp stb's, UMI ta's, Speedbuilt sways, bully flo heads, XP, zzp headers, fsic, thrasher shift kit, 60#, 2.6" corsa 2.5", Inferno hood
    01 gt z7 turbo tep trans zzp motor
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  4. #4 Re: Making O2 sensor extension for headers - which wire goes where? 
    GTX Level Member Elite6's Avatar
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    No, 2 whites have no marks.
    2005 E55 - stock
    1999 GTP 2dr - 9" HAI | Headers | 1.84's | 3.4 | Ported SC|
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  5. #5 Re: Making O2 sensor extension for headers - which wire goes where? 
    Moderator dsmuts's Avatar
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    Mine are brown, tan, pink, and black.
    98 GTP modded 1.9's, sd headers, 3.4", zzp 1.0 230K miles scrapped.
    04 Comp G zzp stb's, UMI ta's, Speedbuilt sways, bully flo heads, XP, zzp headers, fsic, thrasher shift kit, 60#, 2.6" corsa 2.5", Inferno hood
    01 gt z7 turbo tep trans zzp motor
    08 g8 gt cam exhaust 11.87@118
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  6. #6 Re: Making O2 sensor extension for headers - which wire goes where? 
    GTX Level Member Elite6's Avatar
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    Can you snap a pic of those colors going into the plug & those colors going into the sensor? That will reference everything for me,
    2005 E55 - stock
    1999 GTP 2dr - 9" HAI | Headers | 1.84's | 3.4 | Ported SC|
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  7. #7 Re: Making O2 sensor extension for headers - which wire goes where? 
    Moderator dsmuts's Avatar
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    yeah just a min
    98 GTP modded 1.9's, sd headers, 3.4", zzp 1.0 230K miles scrapped.
    04 Comp G zzp stb's, UMI ta's, Speedbuilt sways, bully flo heads, XP, zzp headers, fsic, thrasher shift kit, 60#, 2.6" corsa 2.5", Inferno hood
    01 gt z7 turbo tep trans zzp motor
    08 g8 gt cam exhaust 11.87@118
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  8. #8 Re: Making O2 sensor extension for headers - which wire goes where? 
    Moderator dsmuts's Avatar
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    one is purple







    98 GTP modded 1.9's, sd headers, 3.4", zzp 1.0 230K miles scrapped.
    04 Comp G zzp stb's, UMI ta's, Speedbuilt sways, bully flo heads, XP, zzp headers, fsic, thrasher shift kit, 60#, 2.6" corsa 2.5", Inferno hood
    01 gt z7 turbo tep trans zzp motor
    08 g8 gt cam exhaust 11.87@118
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  9. #9 Re: Making O2 sensor extension for headers - which wire goes where? 
    GTX Level Member Elite6's Avatar
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    Do you have a picture of how those colors go into the actual sensor in the exhaust? That is where I am lost.
    2005 E55 - stock
    1999 GTP 2dr - 9" HAI | Headers | 1.84's | 3.4 | Ported SC|
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  10. #10 Re: Making O2 sensor extension for headers - which wire goes where? 
    Moderator dsmuts's Avatar
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    I'd have to crawl under my car i'll try to get you some later i'm getting ready to take the kids to the pool it's the last day lol
    98 GTP modded 1.9's, sd headers, 3.4", zzp 1.0 230K miles scrapped.
    04 Comp G zzp stb's, UMI ta's, Speedbuilt sways, bully flo heads, XP, zzp headers, fsic, thrasher shift kit, 60#, 2.6" corsa 2.5", Inferno hood
    01 gt z7 turbo tep trans zzp motor
    08 g8 gt cam exhaust 11.87@118
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  11. #11 Re: Making O2 sensor extension for headers - which wire goes where? 
    Moderator dsmuts's Avatar
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    I have a pic of where the sensor is in the exhaust but not the whole wire i'd have to pull the extension off the car.



    98 GTP modded 1.9's, sd headers, 3.4", zzp 1.0 230K miles scrapped.
    04 Comp G zzp stb's, UMI ta's, Speedbuilt sways, bully flo heads, XP, zzp headers, fsic, thrasher shift kit, 60#, 2.6" corsa 2.5", Inferno hood
    01 gt z7 turbo tep trans zzp motor
    08 g8 gt cam exhaust 11.87@118
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  12. #12 Re: Making O2 sensor extension for headers - which wire goes where? 
    GTX Level Member Elite6's Avatar
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    Yeah with the colours not matching up, I can't tell. All the pics on the internet I can't tell either because of the wrap. I wonder if it matters lol?
    Thanks for the really quick responses.
    2005 E55 - stock
    1999 GTP 2dr - 9" HAI | Headers | 1.84's | 3.4 | Ported SC|
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  13. #13 Re: Making O2 sensor extension for headers - which wire goes where? 
    Florida Tuner Z34Phoenix's Avatar
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    two are power, a 12 and 5v i think and one is ground and the other is output. you have two circuits in there... a heater and the sensor

    96 Z34 (RIP LQ1 14.81@92.3) L36 Swap 14.9@91.5 www.cardomain.com/id/z34phoenix
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  14. #14 Re: Making O2 sensor extension for headers - which wire goes where? 
    Turbo is the way to go. BillBoost37's Avatar
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    You need a new sensor anyhow. Trying to solder the O2 wiring from teh sensor to pigtail is usually an effort in futility. I'd suggest looking up Blueguy's post about the sensor with a long pigtail to keep you from buying an extension or extending the wires on the car's harness.
    I drink..so consider that when reading my posts.

    2010 Audi A6 Dual IC's
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  15. #15 Re: Making O2 sensor extension for headers - which wire goes where? 
    GTX Level Member TEK310's Avatar
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    you dont want to extend your o2 harness with solder and wire, buy a extension harness for 15 bucks at zzp. your jacking with the resistance values of the wires, which i turn changes voltage readings and giving you false and inaccurate readings
    2012 Competition Orange Boss 302 #1769 438rwhp 391rwtq
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  16. #16 Re: Making O2 sensor extension for headers - which wire goes where? 
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    I purchased a new sensor from ZZP it has 4 wires (black, grey, white, white) - I cut the sensor wires at the midpoint to make the O2 extension harness. I added about 15 inches worth of wire to avoid being anywhere near the headers. The problem is that I didn't mark the white wires. So I have my plug end with those 4 wires & I have the actual sensor end with those 4 wires. The grey & black obviously connect but I don't know which white on the plug end goes with which white on the sensor end?
    2005 E55 - stock
    1999 GTP 2dr - 9" HAI | Headers | 1.84's | 3.4 | Ported SC|
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  17. #17 Code P1133 - Front O2 has problems, my options? 
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    So with the header install I needed to extend the harness. I purchased a brand new O2 sensor from ZZP & extended harness myself.

    However, extending the harness came with some problems http://www.grandprixforums.net/makin...ere-67540.html

    Now I am getting code 1133, I ended up guessing which of the 2 unmarked white wires goes where - guess that failed or the extension is too long & throwing out bad readings? Anyone have a picture of an O2 sensor showing exactly what wires from the plub end go into what position on the sensor end?

    I would hate to throw away a sensor with 50 miles on it.
    2005 E55 - stock
    1999 GTP 2dr - 9" HAI | Headers | 1.84's | 3.4 | Ported SC|
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  18. #18 Re: Code P1133 - Front O2 has problems, my options? 
    Turbo is the way to go. BillBoost37's Avatar
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    One issue..one thread. You've been merged!
    I drink..so consider that when reading my posts.

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  19. #19 Re: Making O2 sensor extension for headers - which wire goes where? 
    GTX Level Member Elite6's Avatar
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    thanks!
    2005 E55 - stock
    1999 GTP 2dr - 9" HAI | Headers | 1.84's | 3.4 | Ported SC|
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  20. #20 Re: Making O2 sensor extension for headers - which wire goes where? 
    Turbo is the way to go. BillBoost37's Avatar
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    FWIW I've tried extending a sensor before and those wires just don't like to solder. I'd take your old sensor and extend the wiring harness side..nto the sensor wires. then ... do them one at a time instead of cutting all at one shot.
    I drink..so consider that when reading my posts.

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