Thread: Tips on how to keep a CAI from falling off

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  1. #1 Tips on how to keep a CAI from falling off 
    GT Level Member hockeybawler's Avatar
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    Does anyone have any tips on how to keep a "DIY CAI" from falling off? I run a 3" coupler from the TB to a 3" 45* pvc pipe to the MAF and then a specter cone and it always falls apart between the coupler and the pvc pipe. Could I just use like glue or something to keep it together since the clamp isn't working or can someone else give me a new idea? Thanks in advance, Mike
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  2. #2 Re: Tips on how to keep a CAI from falling off 
    Perma-Banned! JK LOL Explicit_Spade's Avatar
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    Something you have must not be the right size.
    Quote Originally Posted by W-Body Store
    Remember, GM engineers didn't take into account your need for speed.
    Daily Driver: 06 Grand Prix GT / 9.4:1 CR / IS3 Heads / Ported Gen V / ZZP Headers / HPT Pro / Pulleys: 4.25, 3.8, 3.5, 3.4, 3.2, 3.0, 2.9, 2.7
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  3. #3 Re: Tips on how to keep a CAI from falling off 
    Turbo is the way to go. BillBoost37's Avatar
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    Do your clamps hit the stop points? Never heard of a properly clamped intake coming apart. heck..mine is only clamped and it holds itself up.
    I drink..so consider that when reading my posts.

    2010 Audi A6 Dual IC's
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  4. #4 Re: Tips on how to keep a CAI from falling off 
    GT Level Member hockeybawler's Avatar
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    Well I clamped it down as much as possible, even used a drill on the highest setting to make sure and it still comes apart on me after about a week to two weeks. You guys are just running the clamps from like home depot or lowes correct?
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  5. #5 Re: Tips on how to keep a CAI from falling off 
    The Blue One blueguy's Avatar
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    Yes.

    Maybe take pictures and post them...

    Because this makes no sense if yours doesn't work out of the other hundred+ that do.

    ..................
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  6. #6 Re: Tips on how to keep a CAI from falling off 
    BlackNPurpleKar SerenityGTO's Avatar
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    take filter....attach straight to TB.....enjoy throttle response and blower whine

    2002 Grand Prix GTP: 3.5 MPS, SD headers, 180* t-stat, HAI, AL104's,
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  7. #7 Re: Tips on how to keep a CAI from falling off 
    The Blue One blueguy's Avatar
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    Quote Originally Posted by SerenityGTP View Post
    take filter....attach straight to TB.....enjoy throttle response and blower whine
    Hey doofy.

    He has an N/A car.

    He also has an '04+ car...only way he can do that is bolting it to the MAF.

    -_-

    You....
    Sold WBody's: '03 Blue GTP/'98 Green GTP/'98 Silver GT/'05 GXP
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  8. #8 Re: Tips on how to keep a CAI from falling off 
    BlackNPurpleKar SerenityGTO's Avatar
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    Quote Originally Posted by bluegtp91 View Post
    Hey doofy.

    He has an N/A car.

    He also has an '04+ car...only way he can do that is bolting it to the MAF.

    -_-

    You....
    then just add zipties and it'll be fine lol

    2002 Grand Prix GTP: 3.5 MPS, SD headers, 180* t-stat, HAI, AL104's,
    Reptile Tune (SOLD)
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  9. #9 Re: Tips on how to keep a CAI from falling off 
    The Blue One blueguy's Avatar
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    Metal ones should work.

    Yeaaaa
    Sold WBody's: '03 Blue GTP/'98 Green GTP/'98 Silver GT/'05 GXP
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  10. #10 Re: Tips on how to keep a CAI from falling off 
    GT Level Member Deviq's Avatar
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    The heat from my engine caused my pvc pipe to get soft/shrink and my filter would fall off. Solved it by getting a metal pipe.
    Quote Originally Posted by zildjian102
    .. friggin trashy people. I did stuff with their daughter
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  11. #11 Re: Tips on how to keep a CAI from falling off 
    GT Level Member hockeybawler's Avatar
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    [IMG][/IMG][IMG][/IMG]
    So this is what it looks like basically and for some odd reason it just doesn't want to stay together. Sorry if the pics don't help to much they were from when I put it on
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  12. #12 Re: Tips on how to keep a CAI from falling off 
    GXP Level Member Kolton Lock's Avatar
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    i'd tighten the brackets tighter
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  13. #13 Re: Tips on how to keep a CAI from falling off 
    GT Level Member hockeybawler's Avatar
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    Trust me they are as tight as they are going to get haha
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  14. #14 Re: Tips on how to keep a CAI from falling off 
    Killa Bee Scottydoggs's Avatar
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    mine has fallen off a few times too, every time the clamps are loose. even the filter has been found loose from the pvc, but that has not fallen off. oddly enough, the clamp on the TB never comes loose. maybe a dab of locktite would keep it tight? may have to try that one myself.

    the last time i jammed the pvc tube in as far as i could into the coupler, and clamped the crap out of it. so far so good. no zip ties holding mine either.

    98 Buick Regal GS, F body brakes, Caddy STS wheels, tinted tails L36 bottom end, lightly ported heads, 1.95 roller rockers, headers, gen 5 N* 3.0 pulley, FSIC, 42 lb injectors, a BrandonHall rebuilt trans, DHP tuned and AEM water/Meth injection https://goo.gl/gpV5kW
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  15. #15 Re: Tips on how to keep a CAI from falling off 
    Poppin 'em thangs mechguy's Avatar
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    It looks as though the PVC elbow isn't very far into the rubber coupler. The super smooth surface of the elbow probably reduces the grip between it and the coupler. I'm not sure that the sizes are correct either.

    I would ditch that setup and buy a 3.5" to 4.0" coupler, a 45* 16 gauge aluminum tube elbow, and a 9" long filter with 4" I.D.
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  16. #16 Re: Tips on how to keep a CAI from falling off 
    GTX Level Member blackflag's Avatar
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    I had this problem. You need better clamps
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  17. #17 Re: Tips on how to keep a CAI from falling off 
    GT Level Member hockeybawler's Avatar
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    I kinda figured it was just a bad clamp, now would it be best to just go to like autozone and get a exhaust clamp and use that or is that way to much overkill? The pvc is pushed in as far as it will go also
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  18. #18  
    GXP Level Member Kolton Lock's Avatar
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    The rubber parts go around the PVC, not inside of it if that's what you mean.
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  19. #19 Re: Tips on how to keep a CAI from falling off 
    GT Level Member hockeybawler's Avatar
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    I know, I was saying that the pvc is pushed into the rubber coupler as far as it will go
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  20. #20 Re: Tips on how to keep a CAI from falling off 
    The Blue One blueguy's Avatar
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    You slid the MAF into the PVC?

    daphuck
    Sold WBody's: '03 Blue GTP/'98 Green GTP/'98 Silver GT/'05 GXP
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