Aussie bypass? More info please.
I clean them holes out real good every time. Gently. Inspecting with a mirror, cleaning with wire brush on Dremel and patiently scraping away deposits with a wooden tool. I would think that 100 grit on aluminum would knock off enough metal to cause a leak mighty quick
At least the top elbow can be grabbed and wiggled and moved, so it is not binding. Every set of elbows has always sealed when new.