I replaced the switch and still the same intermittent issue. So while I was in there doing it I noticed that the plug to the drl's that I unplugged and taped up to use hids was resting on the heat sink for the drl diode. The tape had started to unravel a tad and was shorting on the heat sink. Which is why it would come and go as it moved around and made contact. So you never know I guess. Good thing I didn't pay retail for the switch.