1. Nope. I just slap it on there and line up the other 3 holes on the snout.
2. Normal. There is no seal. The mating surfaces are what I call matched to each other, they seal pretty much perfect to each other.
3. Just leave the rotor pack in there, no reason to remove it really. Very very small chance you could screw up the needle bearings on the other side when you remove it and install it again.
4. Right, do not touch the rotors with any cleaner. You can clean the gears and the snout with brake cleaner or whatever to get all the old oil off.
You will need anaerobic sealer for the snout, not sure you bought a tube yet. The sealer is designed to seal without air, do not use RTV.