I posted about this awhile back. Basically after months of search and 2 or 3 failed attempts at custom made reserviors, I gave up and did some searching on my own. You couldn't beleive how hard it is to find a simple 2 quart plastic container with NPT threads or 3/4 barbs on 2 sides and a pressurized cap. Theres nothing out there that you can by off the shelf! The closest thing is the 03/04 Cobra reservior... but there was no good spot to mount it on my setup, besides the fittings were in odd places.
I happened to stumple accross a Magnacharger/Intercooler kit on Ebay for a Ford F150 P/U. And I noticed there res look just about perfect for me, although I only had pics. With a little more searching I ended up finding a brand new res for sale that was never used for this kit. He did the measuring for me, and I did some as well. It was going to be tight, but i could make it work. I ended up buying it. It holds 2 quarts of fluid, has a 10 PSI pressure cap, and has 3/4" barbs on both inlets and outlets. Perfect! Pictures are below.
For this to work I had to completely removed my 99+ coolant catch can and do something different there. From there all I had to do was gently hammer in the fire wall very little to clear the heater bypass safely. After some prime, paint, clear for the modified area, Custom L bracket out of steel (which was primed, painted, and cleared too), stainless steel hardware used, and some new heater hoses w/ unicoils it was complete.
Here are some pics. I did the project over a month ago, right before I took off my S/C, light polished it + Pinstriped it, and removed those ****ty Garlock gaskets.
Here they are...
And the completed product...
And my new catch can, a nice polished one...
Results, bleeding takes NO TIME at all with this setup. It kicks the filler Ts ass in every way. The S/C case stays noticably cooler too, i'm very pleased with how it turned out. Before I had a polished CSR Filler T with a Chrome 7psi pressure cap, Aeroquip AN-12 fittings, and a cheesy ass catch can (to keep both cooling systems separate). Here are some pics...
Works great for my custom IC system, it should work with other IC systems as well, with my hose engineering of course. My system is one way in, one way out.
Let me know what you think!