There is yet another source of resistance we have not yet considered. The resistance of the spark plugs themselves. Have you ever heard the term resistance spark plug. There is a finite amount of resistance built into the spark plug, though no where near the amount found in the plug wires. However, the very construction of the plugs, the materials they are made of, can be a huge hindrance to the spark voltage.
Today you can buy plugs made of all sorts of things. Copper, Platinum, Iridium and so on. The exotic metal spark plugs have become all the rage in recent years primarily because of reduced maintenance. Platinum and Iridium do resist erosion or wear quite well. But the combustion chamber of a normal engine is quite the violent place and presents an extremely harsh environment to spark plugs. I have pulled platinum plugs (the so called 100,000 mile plugs) out of customer vehicles before as a result of a complaint of a lack of power and hesitation with 70,000 miles and found the gaps on the plugs were nearly two and a half times the recommended gap.
If you look at the resistances of various metals you will quickly see just what a hindrance some exotic metal plugs are. Lets take a look at a few.
Aluminum - 2.65 Micro Ohms per centimeter
Gold - 2.24 Micro Ohms per centimeter
Copper - 1.67 Micro Ohms per centimeter
Silver - 1.58 Micro Ohms per centimeter
Platinum - 10.5 Micro Ohms per centimeter!
Iridium - 4.7 Micro Ohms per centimeter!
As you can see, platinum has over 6 times the resistance that copper does, Iridium is nearly 3 times higher. Only Silver comes in with a lower resistance than does copper. In the effort to maximize ignition system efficiency, copper rules. Couple the lower overall resistance of copper plug and low resistance plug wires with side gapping, you will make the most of your ignition systems capability.