Thread: fuel line nut rusted to fuel line!!

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  1. #21 Re: fuel line nut rusted to fuel line!! 
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    Quote Originally Posted by matt5112 View Post
    gaiz... just turn the ****ing filter instead of the nut... its VERY simple.
    Not in every case. I have the same problem on mine. I disconnected the plastic clip on the back side of the filter, took the bracket off the filter and pulled on the wrenches as hard as I dared to. Switched to vice grips and it still didn't budge one bit. I have a fuel line repair kit I'm going to splice in to fix it.

    2002 GTP: GMPP Sway Bars, BMR trailing arms, KYB AGX/Vogtlands, 12" brake upgrade
    Modified SSAC headers, K&N Intake, 3.4 MPS, S1X, Gen V, 104's, HPTuned.
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  2. #22 Re: fuel line nut rusted to fuel line!! 
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    even with line wrenches?

    But looking at the picture in the OP, it seems there are some cases.... where the whole line should be replaced already.
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  3. #23 Re: fuel line nut rusted to fuel line!! 
    GTP Level Member Pepino's Avatar
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    gaiz... just turn the ****ing filter instead of the nut... its VERY simple.
    do you seriously think that I haven't tried this....
    somehow people that are reading this think I didn't try that or know the nut on the filter is stationary, but reading is hard. (see FIRST post)
    Letting my buddy with a lift try it, thinking it has something to do with the leverage of laying on the ground, and only being able to get the car on low profile ramps.
    Its just a car.......with rust and dreams for the future!!!!

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  4. #24 Re: fuel line nut rusted to fuel line!! 
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    You should have used line wrenches from the start... But now the thing is torn to **** so you have to replace it regardless.
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  5. #25 Re: fuel line nut rusted to fuel line!! 
    SE Level Member ParanoidVengeance's Avatar
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    My suggestion.

    First take your new filter to the auto store. Get a length of tubing and a fitting that will screw into the filter.

    Get back under the car with a tubing cutter. Cut the line going to the filter. Take the filter out. Use a tubing flaring kit to flare the end of the tube. eyeball the tubing you bought for size. Leave room for a little movement. Flare it as well. Slide a piece of rubber fuel line over the ends and secure it with a couple clamps.

    Putting a flare on the tube will prevent the hose from backing off and spraying fuel all over.

    This type of stuff makes a 10 minute job turn into a all day job.
    2004 Monte Carlo Supercharged transplant
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  6. #26 Re: fuel line nut rusted to fuel line!! 
    The mod from over yonder TheOtherNick's Avatar
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    Quote Originally Posted by ParanoidVengeance View Post
    My suggestion.

    First take your new filter to the auto store. Get a length of tubing and a fitting that will screw into the filter.

    Get back under the car with a tubing cutter. Cut the line going to the filter. Take the filter out. Use a tubing flaring kit to flare the end of the tube. eyeball the tubing you bought for size. Leave room for a little movement. Flare it as well. Slide a piece of rubber fuel line over the ends and secure it with a couple clamps.

    Putting a flare on the tube will prevent the hose from backing off and spraying fuel all over.

    This type of stuff makes a 10 minute job turn into a all day job.
    If you are going to flare the line how about just putting a new fitting on it and doing it right.
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  7. #27 Re: fuel line nut rusted to fuel line!! 
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    Quote Originally Posted by 01GTP View Post
    If you are going to flare the line how about just putting a new fitting on it and doing it right.
    I was thinking the same thing when I read that. I was going to use a compression fitting, but I just bought a flaring tool so I think I'll use that instead.

    2002 GTP: GMPP Sway Bars, BMR trailing arms, KYB AGX/Vogtlands, 12" brake upgrade
    Modified SSAC headers, K&N Intake, 3.4 MPS, S1X, Gen V, 104's, HPTuned.
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  8. #28 Re: fuel line nut rusted to fuel line!! 
    SE Level Member ParanoidVengeance's Avatar
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    The fuel line won't be long enough once you cut it. Since you have rust on the line and will have to cut back past it to get to good tubing. You are gonna be way short. Not to mention. You will have to buy a fitting. And when I said put a flare on tubing, just ment a little bend outward to keep it on the hose.

    If you do go with a compression fitting. It will be more solid.
    2004 Monte Carlo Supercharged transplant
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    Headers w/3 inch exhaust no cat
    Gutted Air Box,ZZP 1.0 PCM Dyno Tuned
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  9. #29 Re: fuel line nut rusted to fuel line!! 
    GT Level Member sic6's Avatar
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    I would just cut the rusted line off, get a new section of tubing so that when you cut the damaged section out you will have enough length to reach the fuel filter.Install the new piece of line with the correct fitting for the fuel filter and you can use a compression fitting to connect the lines but i would just flare them and install a union fitting to join the two ends.Not that hard to do, just takes more time to do and is a better long term solution than installing rubber fuel line with hose clamps.
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  10. #30 Re: fuel line nut rusted to fuel line!! 
    SE Level Member mandingo's Avatar
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    yo i had the same **** happen to mine and i took it to the mechs down the block and the dude couldn't take it off so he hack sawed it and he went to get new fittinngs, rubber tubing and clamps. he got the new filter on it on but the filter is sitting lower and i'am afraid that its gonna get funked up in the winter since my GP is sitting low..my ignition got a lil sucky after too..later i talked to a friend at work thats a mech and he said i should replace the whole line in there. i kinda was thinking that already too so i went to the dealer to finda a new line but they were not available for my specific GP GT NA L36 but they sold me a L67 SC line...SO the BIG question is: will i be able to do this? will this fit?? it comes with flex line.....
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  11. #31 Re: fuel line nut rusted to fuel line!! 
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    Dorman makes a fuel line repair kit just for doing this. I have the same problem and just have not gotten around to doing it yet. Just get that pipe cutter listed above then use the repair kit. It comes with a length of fuel line and the compression fitting for it. The only bad thing is you might have to bend the fuel line in the kit to make it fit right. I have a rigid pipe bender to accomplish that but you could take it someplace and have them do it. Here is the link to the kit:

    Dorman/5/16 x 30 in. with 14 mm. fitting steel fuel line repair | Fuel Line Repair | AutoZone.com
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  12. #32 Re: fuel line nut rusted to fuel line!! 
    SE Level Member mandingo's Avatar
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    this is how mine turned out..it works but im not sure how long it will last before it leaks. the original one didn't stick out as much as this one..


    this is wut i got to replace the whole line. im also gonna get the return line.. hope this fits! the thing with the return line is that now i can't find the SC L67 version to match this one..GMparts!
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  13. #33 Re: fuel line nut rusted to fuel line!! 
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    Only difference is the other connectors have a 90* at the end instead of a straight piece.

    Shouldn't make a difference.
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