Thread: Rust water coming from Evaporator?

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  1. #1 Rust water coming from Evaporator? 
    GTP Level Member buck531's Avatar
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    Pulled the buick out of the garage yesterday and noticed some orange water around where the evaporator would be on the firewall. Yep. nice orange rusty color. I also noticed my A/C hasn't been as cold lately. I thought about getting one of those AC pro's with the gauge on it and see if it's low. I've NEVER seen anything like this before. Even googling didn't bring up much. Most of it was geared more toward house A/C units.

    03 GS - SSAC, AEM wb, PT,SR rockers, Gen 3, 3.4, dynotech trans w/ 3.29's.

    87 Fiero GT. L67 Swap. XP, ported heads/sc. N* TB, FSIC, 2.8, 12.018 @ 113 1.71 60'.
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  2. #2 Re: Rust water coming from Evaporator? 
    GXP Level Member Turbocharged400sbc's Avatar
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    your blower fan is probably full of water
    ~James~ Psychotic Gearhead
    projects: 84 Cressida waGN~ 90 LN3 3800, equal length headers, T70, 89 700r4, misc parts,
    1994 Oldsmobile 442 (462ci-4wd-2 engines) L67/4t80e^2,
    00 Turbo Regal 608 fwhp 575ftlbs at 5500rpm, 98 WhippledRiv, 97 GTP
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  3. #3 Re: Rust water coming from Evaporator? 
    GTP Level Member buck531's Avatar
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    Hmm. I'll pop off the cover for the cabin filter and take a look when I get home. I know I don't have a build up of junk there. It's pretty clean and the car is always parked in the garage. shrug. I'll take a peek though. thanks.
    03 GS - SSAC, AEM wb, PT,SR rockers, Gen 3, 3.4, dynotech trans w/ 3.29's.

    87 Fiero GT. L67 Swap. XP, ported heads/sc. N* TB, FSIC, 2.8, 12.018 @ 113 1.71 60'.
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  4. #4 Re: Rust water coming from Evaporator? 
    Killa Bee Scottydoggs's Avatar
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    was that puddle pretty much dead center the car at the firewall? thinking the heater hoses are leaking on the fire wall. if you got dex coolant, bingo, if not it could be rust from the firewall as it leaks down.

    i had this leak ^^^^ you cant really see it as it leaks behind the pad on the firewall. heater hose was worn out and not sealing any more.


    the ac parts are aluminum the pan is plastic and heater core are aluminum, aka dont rust. so how would rust come out that pan or its drain tube?

    98 Buick Regal GS, F body brakes, Caddy STS wheels, tinted tails L36 bottom end, lightly ported heads, 1.95 roller rockers, headers, gen 5 N* 3.0 pulley, FSIC, 42 lb injectors, a BrandonHall rebuilt trans, DHP tuned and AEM water/Meth injection https://goo.gl/gpV5kW
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  5. #5 Re: Rust water coming from Evaporator? 
    GTP Level Member buck531's Avatar
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    It's the green stuff. My i/c is green stuff too.

    The spot is exactly where the water from the evaporator leaks. There isn't leaking anywhere either on the car that I can tell last night. Too hot to put my finger back down where the evap is.

    There's barely ANY rust on the car either. I'm leaning more towards the blower motor area though.
    03 GS - SSAC, AEM wb, PT,SR rockers, Gen 3, 3.4, dynotech trans w/ 3.29's.

    87 Fiero GT. L67 Swap. XP, ported heads/sc. N* TB, FSIC, 2.8, 12.018 @ 113 1.71 60'.
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  6. #6 Re: Rust water coming from Evaporator? 
    Killa Bee Scottydoggs's Avatar
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    thats just plastic too really, and it only blows the air into the hvac box via ducting. why the pass floor gets wet when the cowl fails.

    98 Buick Regal GS, F body brakes, Caddy STS wheels, tinted tails L36 bottom end, lightly ported heads, 1.95 roller rockers, headers, gen 5 N* 3.0 pulley, FSIC, 42 lb injectors, a BrandonHall rebuilt trans, DHP tuned and AEM water/Meth injection https://goo.gl/gpV5kW
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  7. #7 Re: Rust water coming from Evaporator? 
    GrandPrix Junkie idrivejunk's Avatar
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    When the drain on the a/c box gets clogged, the water backs up into the blower motor and rusts it out. Don't know if that's your problem but it happened to me. Your puddle could be from it suddenly unclogging?
    All Grand Prix, all the time. 69 Model J, 99 GT & GTP coupes. All junk, haha.
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  8. #8 Re: Rust water coming from Evaporator? 
    GTP Level Member buck531's Avatar
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    Quote Originally Posted by Scottydoggs View Post
    thats just plastic too really, and it only blows the air into the hvac box via ducting. why the pass floor gets wet when the cowl fails.


    True. I had the issue on the blue car until I fixed the drain with duct tape
    03 GS - SSAC, AEM wb, PT,SR rockers, Gen 3, 3.4, dynotech trans w/ 3.29's.

    87 Fiero GT. L67 Swap. XP, ported heads/sc. N* TB, FSIC, 2.8, 12.018 @ 113 1.71 60'.
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  9. #9 Re: Rust water coming from Evaporator? 
    Killa Bee Scottydoggs's Avatar
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    Quote Originally Posted by idrivejunk View Post
    When the drain on the a/c box gets clogged, the water backs up into the blower motor and rusts it out. Don't know if that's your problem but it happened to me. Your puddle could be from it suddenly unclogging?
    not on a w body, the fan is a good 8 to 10 inches higher then the hvac box. and its on the pass side where the hvac box is dead center.

    98 Buick Regal GS, F body brakes, Caddy STS wheels, tinted tails L36 bottom end, lightly ported heads, 1.95 roller rockers, headers, gen 5 N* 3.0 pulley, FSIC, 42 lb injectors, a BrandonHall rebuilt trans, DHP tuned and AEM water/Meth injection https://goo.gl/gpV5kW
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  10. #10 Re: Rust water coming from Evaporator? 
    GTP Level Member buck531's Avatar
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    Found the issue. I was able to look down where the evaporator deal drips from the firewall and it's dripping on the PS rack which is starting to rust. That's where the rust colored water is coming from.

    I'll eventually sand it down and toss some paint on it.
    03 GS - SSAC, AEM wb, PT,SR rockers, Gen 3, 3.4, dynotech trans w/ 3.29's.

    87 Fiero GT. L67 Swap. XP, ported heads/sc. N* TB, FSIC, 2.8, 12.018 @ 113 1.71 60'.
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