Thread: Stripped oil pan plug

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  1. #1 Stripped oil pan plug 
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    I just purchased a 2006 grand Prix GT. I wanted to change the fluids and make sure it's all fresh stuff. I flushed the coolant first with no problems.

    I ran into a great deal of problems with the oil change.... which typically is an easy job, at least on all the other vehicles I've owned.

    Anyways, the drain plug on this car is in a cramped space. It's location is on the rear of the oil pan between the transmission pan. I couldn't get a socket in that space with the ratchet on.

    So, it seemed to me like the only logical choice was to use the box end of a 13mm wrench. I got that on there snugly, I had to use a lot of force to get it to spin(yes lefty loosey), however the plug never moved.... it just stripped and rounded a bit.

    I guess the guy I bought it from must have waaay over-tightened this sob. I also tried to put a pair of vice grips on the plug. Again, the grips were spinning and the plug stayed put.

    I took it to an oil change place to see if they could get it, but they too couldn't get it... so now I'm not quite sure what to do next.

    Does anyone have any ideas or has anyone else ran into this? Real bad design having the plug in the location it is, real disappointed in that.

    Thanks in advance guys!

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  2. #2 Re: Stripped oil pan plug 
    I can't car too good. SaukRapids's Avatar
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    I know the location, and I know it sucks. Mine was stuck in there too. I used a 3/8 drive socket wrench adapter. No.. wait. I did use a wrench.

    There's no real way to get a swing on it with a hammer unless someone else knows a trick.
    Last edited by SaukRapids; 08-02-2016 at 01:15 PM. Reason: Correction
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  3. #3 Re: Stripped oil pan plug 
    Turbo is the way to go. BillBoost37's Avatar
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    While I don't agree about it being a poor location. that's my opinion.

    How about slotting it up the center and using a screwdriver as a lever to remove it and put in a new one.
    I drink..so consider that when reading my posts.

    2010 Audi A6 Dual IC's
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  4. #4 Re: Stripped oil pan plug 
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    Quote Originally Posted by BillBoost37 View Post
    While I don't agree about it being a poor location. that's my opinion.

    How about slotting it up the center and using a screwdriver as a lever to remove it and put in a new one.
    Whoever changed the oil last, put the plug in extremely tight. Like I said, a box end wrench didn't get the job done and neither did vice grips. Makes me wonder if the threads are damaged from over-tightening?

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  5. #5 Re: Stripped oil pan plug 
    Solving problems BrandonHall10's Avatar
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    Could you weld a nut to what's left of the bolt head?
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  6. #6 Re: Stripped oil pan plug 
    Killa Bee Scottydoggs's Avatar
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    hammer and a chisel should bust it free, hitting the edge of the bolt in the proper direction to loosen it up. or a small pipe wrench would lock on it better then vice grips if its like round now.

    98 Buick Regal GS, F body brakes, Caddy STS wheels, tinted tails L36 bottom end, lightly ported heads, 1.95 roller rockers, headers, gen 5 N* 3.0 pulley, FSIC, 42 lb injectors, a BrandonHall rebuilt trans, DHP tuned and AEM water/Meth injection https://goo.gl/gpV5kW
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  7. #7 Re: Stripped oil pan plug 
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    Quote Originally Posted by BrandonHall10 View Post
    Could you weld a nut to what's left of the bolt head?
    That thought has crossed my mind for sure. I've got a buddy who does welding I'll see what he says.

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  8. #8 Re: Stripped oil pan plug 
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    Quote Originally Posted by Scottydoggs View Post
    hammer and a chisel should bust it free, hitting the edge of the bolt in the proper direction to loosen it up. or a small pipe wrench would lock on it better then vice grips if its like round now.
    Thanks for the advice, I'll give that a whirl when I get home from vacation.

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  9. #9 Re: Stripped oil pan plug 
    Donating Users Bronco Boy's Avatar
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    Quote Originally Posted by MSU View Post
    So, it seemed to me like the only logical choice was to use the box end of a 13mm wrench. I got that on there snugly, I had to use a lot of force to get it to spin(yes lefty loosey), however the plug never moved.... it just stripped and rounded a bit.
    Are you using 12 point? Sometimes it is a difference maker. I'm thinking heat might be your friend.
    Chris B
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    ** SOLD ** 2002 GT
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  10. #10 Re: Stripped oil pan plug 
    Turbo is the way to go. BillBoost37's Avatar
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    I do have six point box ends for when things are too tight like this.

    I'd drop a groove in it and use a flat head as a lever.
    I drink..so consider that when reading my posts.

    2010 Audi A6 Dual IC's
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  11. #11 Re: Stripped oil pan plug 
    GrandPrix Junkie ItHurtz's Avatar
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    Pipe wrench never failed me, those things DIG in
    2000 GTPT Sold-brandonhall10 built trans
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  12. #12 Re: Stripped oil pan plug 
    Turbo is the way to go. BillBoost37's Avatar
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    Quote Originally Posted by ItHurtz View Post
    Pipe wrench never failed me, those things DIG in
    Animal
    I drink..so consider that when reading my posts.

    2010 Audi A6 Dual IC's
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  13. #13 Re: Stripped oil pan plug 
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    Quote Originally Posted by BillBoost37 View Post
    I do have six point box ends for when things are too tight like this.

    I'd drop a groove in it and use a flat head as a lever.
    Will try that. Thanks


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  14. #14 Re: Stripped oil pan plug 
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    Quote Originally Posted by ItHurtz View Post
    Pipe wrench never failed me, those things DIG in
    Thanks for input.

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  15. #15 Re: Stripped oil pan plug 
    GrandPrix Junkie idrivejunk's Avatar
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    Hmm, My drain plugs are all 15 MM. I use a long-reach wrench or two wrenches piggybacked for leverage. Ya might try again with the engine at operating temperature, if that hasn't already been tried. Sounds like pipe wrench will be the ticket though. Sure is strange that the drain plug is in a tight location on yours, 3800s are way out in the open. Something ain't right. Need pic.
    All Grand Prix, all the time. 69 Model J, 99 GT & GTP coupes. All junk, haha.
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  16. #16 Re: Stripped oil pan plug 
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    Quote Originally Posted by idrivejunk View Post
    Hmm, My drain plugs are all 15 MM. I use a long-reach wrench or two wrenches piggybacked for leverage. Ya might try again with the engine at operating temperature, if that hasn't already been tried. Sounds like pipe wrench will be the ticket though. Sure is strange that the drain plug is in a tight location on yours, 3800s are way out in the open. Something ain't right. Need pic.
    I'll send pics with updates this weekend

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  17. #17 Re: Stripped oil pan plug 
    Turbo is the way to go. BillBoost37's Avatar
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    Matt the aluminum pan does put it a smidge closer to the trans pan, but it's not horrible.
    I drink..so consider that when reading my posts.

    2010 Audi A6 Dual IC's
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  18. #18 Re: Stripped oil pan plug 
    GrandPrix Junkie idrivejunk's Avatar
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    Ah, alum pan. Uh-oh. Another thing to try is to see if it will tighten... juuust barely, to break loose.
    All Grand Prix, all the time. 69 Model J, 99 GT & GTP coupes. All junk, haha.
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  19. #19 Re: Stripped oil pan plug 
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    Hey guys! Sorry I haven't updated in a while. I tried a pipe wrench as suggested and it worked like a charm. I really had to reef on that sob though. The last guy really over did it. Thanks for all the input fellas!

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