Thread: P0440 Evap control cel? Just added new fuel level sensor and CAI

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  1. #1 P0440 Evap control cel? Just added new fuel level sensor and CAI 
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    Hi my check engine light just came on today.

    I want to point out that yesterday I replaced my fuel level sending unit yesterday. and added a CAI last Saturday.


    Anyone have any idea on if what i did has anything to do with this? I need to get my emissions done soon and can't with the CEL light being on!!

    I know it might have been a loose gas cap but I doubt it, would it reset after I tighten it?

    thanks!
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  2. #2 Re: P0440 Evap control cel? Just added new fuel level sensor and CAI 
    GTP Level Member Rico's Avatar
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    Since you replaced the sender, you may have caused a leak on the tube that goes into the top of the pump. Remove the tube and check the o-ring inside of the connector. If the o-ring looks good you could put a little silicone lube on the tube before reconnecting. This will help it seal. Make sure to either clear the codes with a scanner or disconnect the battery for 15 minutes. Drive for 100 miles or so and see if DTC reappears.

    P0440
    Reference: OBD-II Trouble Code: P0440 Evaporative Emission Control System Malfunction

    This indicates that a part of the EVAP control system is no longer fuctioning correctly. The EVAP system consists of many parts, including (but not limited to) the gas cap, carbon canister, fuel lines, purge valve, and other hoses. The (EVAP) emission control system prevents the escape of fuel vapors from a vehicle's fuel system. Fuel vapors are routed by hoses to a charcoal canister for storage. Later, when the engine is running a purge control valve opens allowing intake vacuum to siphon the fuel vapors into the engine.
    Symptoms

    You likely won't notice any drivability problems.
    Causes

    A code P0440 could mean one or more of the following has happened:

    • The gas cap is not installed or working properly
    • The purge solenoid has failed
    • The canister is plugged and not working properly

    Possible Solutions

    With a P0440 OBD-II trouble code, diagnosis can be tricky at times. Here are some things to try:

    • Remove and reinstall the gas cap, clear the code, and drive for a day and see if the codes come back.
    • Inspect the EVAP system for cuts/holes in tubes/hoses
    • Inspect for damaged or disconnected hoses around the Evap purge solenoid
    • Check and/or replace the sensor
    • Check and/or replace the purge valve
    • Have a professional use a smoke machine to detect leaks
    It's a CUMMINS Dodge not a Dodge Cummins
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  3. #3 Re: P0440 Evap control cel? Just added new fuel level sensor and CAI 
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    Thanks for that write up. I actually just checked the top of the fuel pump and the evap line wasn't all the way "clicked" on!

    Now to reset it, I can just unplug the neg. for 15 minutes? I don't have to go to Autozone?

    thanks!
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  4. #4 Re: P0440 Evap control cel? Just added new fuel level sensor and CAI 
    GTP Level Member Rico's Avatar
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    Just remove the positive battery terminal for 15 minutes and you're good to go.
    It's a CUMMINS Dodge not a Dodge Cummins
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  5. #5 Re: P0440 Evap control cel? Just added new fuel level sensor and CAI 
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    Alright great, just took the terminals off I'll report back!
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  6. #6 Re: P0440 Evap control cel? Just added new fuel level sensor and CAI 
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    Hmm nope "service engline soon" light appears right when car is started.

    I really have a feeling that it was caused by the evap fuel line not being all the way attached. Should I try and get the light reset tomorrow?
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  7. #7 Re: P0440 Evap control cel? Just added new fuel level sensor and CAI 
    GTP Level Member Rico's Avatar
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    Yea, take it to the auto parts store like Advance or Autozone and let them do it.
    It's a CUMMINS Dodge not a Dodge Cummins
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  8. #8 Re: P0440 Evap control cel? Just added new fuel level sensor and CAI 
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    Damn the dude at Advanced wouldn't do it, cool guy but said it was against company policy, which I am aware about.
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  9. #9 Re: P0440 Evap control cel? Just added new fuel level sensor and CAI 
    GTP Level Member Rico's Avatar
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    Disconnect battery cables for about an hour.
    It's a CUMMINS Dodge not a Dodge Cummins
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  10. #10 Re: P0440 Evap control cel? Just added new fuel level sensor and CAI 
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    I'm just gonna leave them disconnected till the AM when I leave for school, doubt it'll do anything but, gotta try!
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  11. #11 Re: P0440 Evap control cel? Just added new fuel level sensor and CAI 
    GTP Level Member Rico's Avatar
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    It's worth a try.

    Also you can get a cheap scanner from Advance. They're about 50 bucks or so and they have an erase function.
    Popular brand is Actron.
    It's a CUMMINS Dodge not a Dodge Cummins
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  12. #12 Re: P0440 Evap control cel? Just added new fuel level sensor and CAI 
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    Very true, I can just buy a reader from Advance for $50 then return it even a few days later, i won't need it in the future...i hope hah
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  13. #13 Re: P0440 Evap control cel? Just added new fuel level sensor and CAI 
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    Well I left the battery cables disconnected overnight, put them back on this morning, started up the car and no CEL!!!

    And it didn't come back on today when I drove either!

    Thanks for you help Rico, I really appreciate it
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  14. #14 Re: P0440 Evap control cel? Just added new fuel level sensor and CAI 
    GTP Level Member Rico's Avatar
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    Good to hear. Enjoy your new fuel pump.
    It's a CUMMINS Dodge not a Dodge Cummins
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