Thread: Stubborn Exhaust Bolts

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  1. #1 Stubborn Exhaust Bolts 
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    I was lucky enough to pick up a DP from a friend of mine who was demodding his GP for a great price. So I put the car up on ramps and find that the stock DP bolts would much rather stay on the car. I've WD40'd the hell out of them but no dice. Is there something else I can hit them with or do I need to get a hold of a torch?
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  2. #2 Re: Stubborn Exhaust Bolts 
    GTX Level Member cerick08GP's Avatar
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    Well, yes torching it is a good method. Also, WD-40 isn’t penetrating oil. In fact, WD-40 really isn’t even oil IMHO. There are tons of penetrating oils, pick one and spray some on. Then wait a day and re-spray . Then maybe a third time and you might not need that torch when you go to wrench them off. Good luck.

    Ten years of continuous driving excitement and counting!
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    ||HV3 insert||PowerSlot rotors w/Hawks||LED interior||MSD 8.5mm
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  3. #3 Re: Stubborn Exhaust Bolts 
    ROLLS ARE FOR BAKERS... whiney's Avatar
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    Heat the f**k outta them, they will come out with little fuss. I mean like glowing hot hot...
    2000 2dr. black GTP|Headers|3.1"|xp'ed|ported s/c|HPT & aem wb|3.29's built trans|19° timing|0°KR
    Turbo/heads /big cam build starts soon!!!
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  4. #4 Re: Stubborn Exhaust Bolts 
    GTX Level Member OH4CompG's Avatar
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    PB Blaster is your friend. Shoot it with that, let it sit a day and you'll be able to pull em with hand tools
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  5. #5 Re: Stubborn Exhaust Bolts 
    Turbo is the way to go. BillBoost37's Avatar
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    You don't need a torch to heat exhaust bolts. Put the car on ramps etc and start it. Instant exhaust bolt heat up w/o worrying if you are torching too close to fuel lines etc.

    I have a 30" extension and Snap On swivel sockets that make the job easier.
    I drink..so consider that when reading my posts.

    2010 Audi A6 Dual IC's
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  6. #6 Re: Stubborn Exhaust Bolts 
     

  7. #7 Re: Stubborn Exhaust Bolts 
    GTP Level Member Colossus's Avatar
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    My DP bolts were 100% rust welded together.. like the there was no identifying nut on the bolt... which was also rust down to a point...

    Demel cutting wheel and carbid drill bit.......fun

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  8. #8 Re: Stubborn Exhaust Bolts 
    GTX Level Member Ricky21's Avatar
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    i put like a 2 foot pipe on the end of my wrench and kicked the **** out of it, no wd40 came right off lol leverage makes a world of difference
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  9. #9 Re: Stubborn Exhaust Bolts 
    SE Level Member chrisLB's Avatar
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    got a breaker bar? it works every time, all the time lol i used a breaker bar when putting on my headers
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  10. #10 Re: Stubborn Exhaust Bolts 
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    Hmm thanks for all the replies. I picked up a breaker bar from a buddy today and I'm heading out to grab some PB blaster as well. Fingers crossed.
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  11. #11 Re: Stubborn Exhaust Bolts 
    donated to get this wow TorqueAutoMotiv's Avatar
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    mine came out with a cheap impact easy money

    98 gtp sedan forest green ,S1X intense cam,Intense pcm,Magnaflow exhaust, ubend delete,TEP trans 3.29's,3.4 smoothflow mps,Dyno'd 281hp and 371ft #'s of trq at the wheels
    http://www.cardomain.com/ride/3338681
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  12. #12 Re: Stubborn Exhaust Bolts 
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    Old DP is off, a delightful combo of PB blaster, heating the bolts via BillBoost's method and swearing did the trick just fine. Thanks for the help everyone!...I don't need any kind of PCM tuning for just a DP right?
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  13. #13 Re: Stubborn Exhaust Bolts 
    Turbo is the way to go. Fivefingerdeathpunch's Avatar
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    na you will be fine

    SMGPFC Member #1
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  14. #14 Re: Stubborn Exhaust Bolts 
    I AM PEWPIN! rynoman03's Avatar
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    I like the idea of just starting it and letting it run. It makes since PB Blaster is your friend.
    1999 GTPHP Tuned, Ported SC/TB, 42#'s, SSAC's, ZZP Modded 1.9's/LS6 Springs/Manley's, TransGo Shift Kit, Poly Uppers, KYB GR2's/Springtech's. - 231k and traded it in. - Gone
    2000 GTP: XP, P&P'd Heads, N*\Lq4 MAF, GenV, 42#'s, PRJ Rails\FPR, Racetronix, TEP w/ 3.29 Gears, 300m, 7/8" chain, SSAC's. - Collecting dust in my garage.
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  15. #15 Re: Stubborn Exhaust Bolts 
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    Everything is installed and running nice, thanks again for all the help.
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