Thread: fuel tank removal

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  1. #1 fuel tank removal 
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    I have a 2004 Grand Prix with a erratic fuel gauge. I understand the sending unit for the gauge can be repaired upon the removal of the fuel pump.

    I know the 2003 and older models have a fuel pump access panel in the truck, so I missed out on convenience by one year.

    So what kind of hoops does one have to jump through to remove the fuel tank from a 2004-2008 Grand Prix?
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  2. #2 Re: fuel tank removal 
    Moderator dsmuts's Avatar
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    I thought the 04's and some 05's still had that.
    98 GTP modded 1.9's, sd headers, 3.4", zzp 1.0 230K miles scrapped.
    04 Comp G zzp stb's, UMI ta's, Speedbuilt sways, bully flo heads, XP, zzp headers, fsic, thrasher shift kit, 60#, 2.6" corsa 2.5", Inferno hood
    01 gt z7 turbo tep trans zzp motor
    08 g8 gt cam exhaust 11.87@118
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  3. #3 Re: fuel tank removal 
    GTP Level Member Lishap's Avatar
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    might wanna double check if you have the access panel in the trunk bc i have a 2004 and it has the access panel.
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  4. #4 Re: fuel tank removal 
    Turbo is the way to go. REDCRAPGP's Avatar
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    Quote Originally Posted by dsmuts View Post
    I thought the 04's and some 05's still had that.
    Correct. Check your trunk bro you have the access panel in your 04.
    Squirrels are my engine. I need a Ford Regal
    04 Comp G.
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  5. #5 Re: fuel tank removal 
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    That would be great if that were the case. I'll have to look in the trunk for the panel.


    Has anybody repaired the gauge sender? I see there's a repair kit on Rock Auto for around $20.
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  6. #6 Re: fuel tank removal 
    Moderator dsmuts's Avatar
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    Lots of people have. I personally haven't but the wife's bonneville needs it done whenever I get around to it.
    98 GTP modded 1.9's, sd headers, 3.4", zzp 1.0 230K miles scrapped.
    04 Comp G zzp stb's, UMI ta's, Speedbuilt sways, bully flo heads, XP, zzp headers, fsic, thrasher shift kit, 60#, 2.6" corsa 2.5", Inferno hood
    01 gt z7 turbo tep trans zzp motor
    08 g8 gt cam exhaust 11.87@118
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  7. #7 Re: fuel tank removal 
    SE Level Member GrandPrixGt2001's Avatar
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    I have a 2001 Pontiac grand Prix gt with the same erratic fuel gauge although neither my husband or i can seem to find the access panel in the trunk.. does anyone have am idea or a photo as to where this is??
    ~Ali~
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  8. #8 Re: fuel tank removal 
    Moderator dsmuts's Avatar
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    Look under the carpet it's a piece of metal with like 8 nuts holding it down. It's at the front of the trunk in front of the spare tire. You can't really miss it.
    98 GTP modded 1.9's, sd headers, 3.4", zzp 1.0 230K miles scrapped.
    04 Comp G zzp stb's, UMI ta's, Speedbuilt sways, bully flo heads, XP, zzp headers, fsic, thrasher shift kit, 60#, 2.6" corsa 2.5", Inferno hood
    01 gt z7 turbo tep trans zzp motor
    08 g8 gt cam exhaust 11.87@118
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  9. #9 Re: fuel tank removal 
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    my 07 does not have this panel would this mean id have to drop my whole tank?
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  10. #10 Re: fuel tank removal 
    Moderator dsmuts's Avatar
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    Yep
    98 GTP modded 1.9's, sd headers, 3.4", zzp 1.0 230K miles scrapped.
    04 Comp G zzp stb's, UMI ta's, Speedbuilt sways, bully flo heads, XP, zzp headers, fsic, thrasher shift kit, 60#, 2.6" corsa 2.5", Inferno hood
    01 gt z7 turbo tep trans zzp motor
    08 g8 gt cam exhaust 11.87@118
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  11. #11 Re: fuel tank removal 
    Turbo is the way to go. Fivefingerdeathpunch's Avatar
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    Or if you want to get all crafty, cut a hole where the pump is and get it out like the older cars.

    Just make a new cover the hole and paint so it can't rust. It would be way quicker and less of a pain to do it this way.

    SMGPFC Member #1
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  12. #12 Re: fuel tank removal 
    GTP Level Member mrlogic1234's Avatar
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    Quote Originally Posted by Fivefingerdeathpunch View Post
    Or if you want to get all crafty, cut a hole where the pump is and get it out like the older cars.

    Just make a new cover the hole and paint so it can't rust. It would be way quicker and less of a pain to do it this way.
    I'd be afraid to cut that close to the tank. Back it up on some ramps and get it done...

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    2000 GTP Coupe Green/Grey - SOLD!
    2008 GXP Black/Ebony
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  13. #13 Re: fuel tank removal 
    Turbo is the way to go. Fivefingerdeathpunch's Avatar
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    Well I wouldnt use a cut off blade, just some metal shears, it can be done.

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  14. #14 Re: fuel tank removal 
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    anybody got a diy for removing the tank. this fuel issue is getting to be a problem im gunna drop the tank i suppose
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