After four installations, I determined that the aftermarket seal on the passenger side of my GTP was slightly different than the OEM seal. Bottom line, this side does not leak anymore...
Now, I'm fighting the driver side.
I've tried the OEM seal as well as two different aftermarket seals. All leak.
The Axle is new, its surface is pristine. I've checked its diameter and it's perfect for this seal. I've also installed with a small amount of RTV on the outside of the seal when installing to assure it's not leaking in the mount.
The seal leaks where it seals against the shaft (I can tell as when I remove the axle, there is a pool of ATF below this sealing lip above the seal housing.
I have installed this last seal with surgery room cleanliness.
My question is two fold:
1) Is it normal for a brand new seal to leak a little before stopping? This is the first trip I have on this new seal and it's leaking a little. Will it seal up?
2) If the anwser to #1 is no (as I think it is), what the hell else can I do??? I've tried everything. I know the axle is built properly as it fits int he roller bearing cage perfectly. I also checked the depth etc, all look perfect to me.
After each seal installation, I think to myself "it can't be installed any more precisely than that" or "this time it CAN'T leak".
I've eliminated every source of seal-related leaks I can think of:
- the axle itself is pristine (only about 2 months old)
- the tranny housing is not gouged at all
- I've tried three different brands of seals including OEM
Anything else I shouled check? I'm sick of this!