Thread: Exhaust leak and DTC P0420

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  1. #1 Exhaust leak and DTC P0420 
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    I had a very minor exhaust leak when I purchased my 07 GT in March. It has progressively gotten worse and is now at the point I need to do something about it. I just need to get under the car and find out where exactly it is leaking from.

    Today, though, on my way to work I noticed the Check Engine Light came on. Car didn't run any differently and all gauges remained normal. Instantly I thought it had something to do with the exhaust leak and an o2 sensor. I stopped at Advance on my way home from work and borrowed the scan tool. It gave me P0420 Catalyst System Effeciency Below Bank 1.

    Would you agree with me that this CEL is related to my exhaust leak, or is it just a coincidence? Any other input on my current situaion? Thanks in advance.


    2011 Mitsubishi Lancer GTS - DD mode
    1991 Mitsubishi 3000GT - Many mods to come
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  2. #2 Re: Exhaust leak and DTC P0420 
    The Blue One blueguy's Avatar
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    Most likely.

    Thanks for pulling that code...I'm lazy and don't want to search. Is the leak at the rear manifold or before the front o2?

    I had that code once...right after I removed my converter...
    Sold WBody's: '03 Blue GTP/'98 Green GTP/'98 Silver GT/'05 GXP
    '99 Chevrolet Silverado Classic Z71 4x4 - K&N Intake/Gibson Exhaust #TRUCKTHINGS
    '12 Buick Regal Turbo - ZZP CAI/20% Tint/HID's
    '89 Ford Mustang LX Notchback - LM7 5.3, 4L80, 9", HX40
    '04 Chevrolet Corvette MRM A4/LS1 - TSP LT's, 3"O/R X, AFE S2 CAI
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  3. #3 Re: Exhaust leak and DTC P0420 
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    It sounds like its at the manifold. Almost like where the manifold meets the downpipe. I'm going to stop at my friends shop tomorrow and throw it up on the lift to check it for sure. Once I know for sure I will get the gasket and change it out.

    I did reset the code while I was at Advance, it stayed off for about 10 miles then came back on though.


    2011 Mitsubishi Lancer GTS - DD mode
    1991 Mitsubishi 3000GT - Many mods to come
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  4. #4 Re: Exhaust leak and DTC P0420 
    The Blue One blueguy's Avatar
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    Got an aftermarket DP going on it or are you leaving it stock?

    JW...as there are tons of people tossing up 3" catted and non-catted DP's FS recently. Also expect a gain back in MPG's...I noticed a little difference after I got all of my leaks sealed up.
    Sold WBody's: '03 Blue GTP/'98 Green GTP/'98 Silver GT/'05 GXP
    '99 Chevrolet Silverado Classic Z71 4x4 - K&N Intake/Gibson Exhaust #TRUCKTHINGS
    '12 Buick Regal Turbo - ZZP CAI/20% Tint/HID's
    '89 Ford Mustang LX Notchback - LM7 5.3, 4L80, 9", HX40
    '04 Chevrolet Corvette MRM A4/LS1 - TSP LT's, 3"O/R X, AFE S2 CAI
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  5. #5 Re: Exhaust leak and DTC P0420 
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    Its stock. I have noticed my MPG's getting worse and attributed it to the exhaust leak. Thanks for the reassurance I am on the right track. Now I just need to get off work on time and get the thing back to how it should be.


    2011 Mitsubishi Lancer GTS - DD mode
    1991 Mitsubishi 3000GT - Many mods to come
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  6. #6 Re: Exhaust leak and DTC P0420 
    The Blue One blueguy's Avatar
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    If you added a DP to that equation...you'd net some even better MPG's...just sayin'
    Sold WBody's: '03 Blue GTP/'98 Green GTP/'98 Silver GT/'05 GXP
    '99 Chevrolet Silverado Classic Z71 4x4 - K&N Intake/Gibson Exhaust #TRUCKTHINGS
    '12 Buick Regal Turbo - ZZP CAI/20% Tint/HID's
    '89 Ford Mustang LX Notchback - LM7 5.3, 4L80, 9", HX40
    '04 Chevrolet Corvette MRM A4/LS1 - TSP LT's, 3"O/R X, AFE S2 CAI
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  7. #7 Re: Exhaust leak and DTC P0420 
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    Yeah. I know it. I have had everything I need to make a custom intake since March, and all the parts and pieces are still sitting on the floor behind my drivers seat. LOL Things should be slowing down with work, so hopefully both cars can get some loving here soon.


    2011 Mitsubishi Lancer GTS - DD mode
    1991 Mitsubishi 3000GT - Many mods to come
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  8. #8 Re: Exhaust leak and DTC P0420 
    The Blue One blueguy's Avatar
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    I just moved and put PLENTY of things on the back burner...trust me...hence my recent plug change...AL103R's with almost 14k miles on them
    Sold WBody's: '03 Blue GTP/'98 Green GTP/'98 Silver GT/'05 GXP
    '99 Chevrolet Silverado Classic Z71 4x4 - K&N Intake/Gibson Exhaust #TRUCKTHINGS
    '12 Buick Regal Turbo - ZZP CAI/20% Tint/HID's
    '89 Ford Mustang LX Notchback - LM7 5.3, 4L80, 9", HX40
    '04 Chevrolet Corvette MRM A4/LS1 - TSP LT's, 3"O/R X, AFE S2 CAI
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  9. #9 Re: Exhaust leak and DTC P0420 
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    Ok, so I found my exhaust leak.



    If I bought this down pipe here or something like it, that should fix me up correct?

    Hogan Performance W-Body 3" Stainless Steel Downpipe: 3800 Performance

    I feel like I am asking a stupid question but I am so used to my Stealth and the exhaust routing on it that I want to make sure I order the right part.


    2011 Mitsubishi Lancer GTS - DD mode
    1991 Mitsubishi 3000GT - Many mods to come
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  10. #10 Re: Exhaust leak and DTC P0420 
    The Mod Monkey Mad Monkey's Avatar
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    That is one he'll of a small hole lol all that trouble for little hole?
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  11. #11 Re: Exhaust leak and DTC P0420 
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    It makes a hell of a lot of noise and is causing my CEL.


    2011 Mitsubishi Lancer GTS - DD mode
    1991 Mitsubishi 3000GT - Many mods to come
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  12. #12 Re: Exhaust leak and DTC P0420 
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    to be clear, thats a hole up near the rear mani right? like where the "dp" would begin?
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  13. #13 Re: Exhaust leak and DTC P0420 
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    Yep, right at the flange.


    2011 Mitsubishi Lancer GTS - DD mode
    1991 Mitsubishi 3000GT - Many mods to come
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  14. #14 Re: Exhaust leak and DTC P0420 
    The Mod Monkey Mad Monkey's Avatar
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    and if ya dont get a flange issue fixed, they rot to nothing and ya gotta get new ones lol
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  15. #15 Re: Exhaust leak and DTC P0420 
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    Exactly. So looks like I am gonna get a new downpipe. I may as well get the whole thing and I can just bolt it in myself and be done.


    2011 Mitsubishi Lancer GTS - DD mode
    1991 Mitsubishi 3000GT - Many mods to come
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  16. #16 Re: Exhaust leak and DTC P0420 
    The Mod Monkey Mad Monkey's Avatar
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    yeah, bolt in DP is a good way to go,.

    or headers.
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  17. #17 Re: Exhaust leak and DTC P0420 
    The Blue One blueguy's Avatar
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    Stealth...that specific DP you posted is a shorty...which is only 3" down to the converter...not a bolt-in unit...it needs welded.

    ZZP sells shorty's for $89.99 if that is what your going for. Are you keeping the cat? If not...I'd just get a bolt-in catless DP from ZZP...it's $139.99
    Sold WBody's: '03 Blue GTP/'98 Green GTP/'98 Silver GT/'05 GXP
    '99 Chevrolet Silverado Classic Z71 4x4 - K&N Intake/Gibson Exhaust #TRUCKTHINGS
    '12 Buick Regal Turbo - ZZP CAI/20% Tint/HID's
    '89 Ford Mustang LX Notchback - LM7 5.3, 4L80, 9", HX40
    '04 Chevrolet Corvette MRM A4/LS1 - TSP LT's, 3"O/R X, AFE S2 CAI
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  18. #18 Re: Exhaust leak and DTC P0420 
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    I forgot to update this post. I did purchase the bolt in catted dp from ZZP. I should have it Tuesday.

    I honestly hadn't looked hard at the exhaust prior to posting this thread. I did not realize the stock cat was in the place where the shorty would go.

    Hopefully all goes well on the install. I'd be happy if my MPG's went to around 23. It sucks to go from 25-26 mpg with a 20 gallon tank in the Stealth, to 20 mpg with a 17 gallon tank in the GP.


    2011 Mitsubishi Lancer GTS - DD mode
    1991 Mitsubishi 3000GT - Many mods to come
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  19. #19 Re: Exhaust leak and DTC P0420 
    The Blue One blueguy's Avatar
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    FWIW, I see upwards of 28+ in the blue car...and it's far from stock. Custom tuning for your car and looking into lean burn tuning would net you some awesome MPG's.
    Sold WBody's: '03 Blue GTP/'98 Green GTP/'98 Silver GT/'05 GXP
    '99 Chevrolet Silverado Classic Z71 4x4 - K&N Intake/Gibson Exhaust #TRUCKTHINGS
    '12 Buick Regal Turbo - ZZP CAI/20% Tint/HID's
    '89 Ford Mustang LX Notchback - LM7 5.3, 4L80, 9", HX40
    '04 Chevrolet Corvette MRM A4/LS1 - TSP LT's, 3"O/R X, AFE S2 CAI
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